Welding Asset Tracking with Perceptible Output Identification

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

In large welding environments, such as construction sites and shipyards, it is difficult to distinguish and locate specific welding assets due to their similarity, leading to inefficiencies in asset management and maintenance.

Innovation Solution

A welding asset tracking system that employs a network of tags, hubs, and gateways retained by welding assets, utilizing internal and external positioning systems to continuously track the identity, location, and usage of assets, allowing for efficient identification and location through a server-based system that sends commands for perceptible outputs from the assets.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If welding assets are deployed in large welding environments, then welding operations can be performed, but it becomes difficult to distinguish and locate specific welding assets

Engineering Contradiction:
Improvewelding operations capabilityVSAvoidasset identification difficulty
Core Design Contradiction:
ProductivityVSDifficulty of detecting and measuring

Solution Approach 1:

The patent applies visual differentiation methods where welding assets are equipped with distinctive markers, colors, or visual indicators that enable easy identification and location. This resolves the contradiction by maintaining welding operations productivity while solving the asset identification difficulty through visual cues that make similar assets distinguishable.

Inventive Principle:
Principle #32Color changes

Solution Approach 2:

The patent introduces an intermediary identification system (such as RFID tags, barcode labels, or visual markers) that mediates between the welding assets and the operators. This intermediary enables easy detection and location of specific assets without affecting the welding operations themselves, thus resolving the contradiction between operational capability and identification ease.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Productivity

If multiple welding assets of similar types are used, then welding efficiency is improved, but locating a particular welding asset becomes time consuming

Engineering Contradiction:
Improvewelding efficiencyVSAvoidtime to locate asset
Core Design Contradiction:
ProductivityVSLoss of time

Solution Approach 1:

The patent implements a tracking and identification system that provides feedback about welding asset locations and statuses. This feedback mechanism enables operators to quickly locate specific assets by querying the system, thus maintaining high welding efficiency while minimizing the time lost in asset location through real-time or updated location information.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The patent employs pre-established identification markers and registration systems for each welding asset. By having identification information prepared in advance and stored in an accessible system, operators can quickly locate assets without time-consuming manual searches, thus preserving welding efficiency while reducing location time.

Inventive Principle:
Principle #10Preliminary action

3Adaptability or versatility

If welding assets are deployed across multiple welding environments, then operational flexibility is improved, but asset tracking becomes more complex

Engineering Contradiction:
Improveoperational flexibilityVSAvoidtracking system complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent implements a universal identification and tracking system that can operate across multiple welding environments. The system uses standardized markers, tags, or identification protocols that work consistently across different locations and asset types, thus providing operational flexibility while avoiding tracking complexity through a unified, multi-functional approach.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS11931833B2Systems and methods for welding asset identification
Publication Date: 2024.03.19 ILLINOIS TOOL WORKS INC
  • US11931833B2 patent drawing
  • US11931833B2 patent drawing
  • US11931833B2 patent drawing

AI summary

Systems and methods for welding asset tracking are disclosed. In some examples, a welding asset tracking system may comprise an asset tracking network of tags, hubs, and/or gateways retained by welding assets within a welding area. The asset tracking network may obtain and/or communicate to an asset tracking server welding data related to one or more of the welding assets, as well as position data obtained via an internal and/or external positioning system. In this way, the welding asset tracking server may continually receive updated information regarding each welding assets identity, location, and/or use. The asset tracking server may additionally send a command to a selected welding asset that causes an interface of the selected welding asset to emit an output that enables an operator to physically identify the welding asset.