Welding Cable Cover Overlapping Fastener Shield
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Solution Overview
Problem
Conventional welding cable covers fail to maintain fastener attachment in harsh environments, leading to premature unwrapping and exposure of welding cables, which shortens their lifespan.
Innovation Solution
The use of supplemental materials and overlapping fastener arrangements shields stitching from environmental hazards, ensuring prolonged attachment of fasteners to the cable cover and extending the lifespan of both the cover and the welding cable.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Reliability
If conventional fastener arrangements are used on welding cable covers, then the cable cover can be secured around the welding cable, but the stitching becomes exposed to environmental hazards causing fastener detachment and premature failure
Solution Approach 1:
The patent transitions from a single-layer flat cable cover to a multi-layer three-dimensional structure by adding a second layer that folds over the stitching and fasteners. This dimensional change creates overlapping layers that shield the stitching from environmental hazards while maintaining fastener attachment reliability in harsh welding environments.
Solution Approach 2:
The patent implements a nested structure where the second layer is positioned within and overlaps the first layer, creating a protective envelope around the stitching and fasteners. The second layer effectively nests over the critical components, shielding them from abrasion and environmental damage without adding excessive bulk.
2Object-affected harmful factors
If the cable cover is made from flexible material wrapped around the welding cable, then it provides protection, but the stitching and fasteners remain vulnerable to harsh environments
Solution Approach 1:
The patent applies local quality by providing differential protection across the cable cover structure. The second layer is strategically positioned to provide enhanced protection specifically at the stitching and fastener regions, while the rest of the cable cover maintains its original flexible protective function. This localized reinforcement protects vulnerable areas without compromising overall flexibility.
3Ease of operation
If fasteners are attached to the cable cover, then the cable cover can be secured, but the exposed stitching becomes damaged in harsh welding environments
Solution Approach 1:
The patent implements beforehand cushioning by adding a protective second layer that shields the stitching and fasteners from environmental hazards before damage can occur. This preventive measure cushions the vulnerable components against abrasion, heat, and other harsh conditions inherent in welding environments, extending the operational lifespan of the cable cover while maintaining ease of securing.
Data Source
AI summary
Apparatus, systems, and methods for increasing the lifespan of welding cable covers are described. In some examples, a cable cover is wrapped around a welding cable to protect the welding cable from hazards of the welding environment. Complementary fasteners attached to the cable cover are fastened together to hold the cable cover in place around the welding cable. The fasteners are arranged and the cable cover is wrapped such that a protective region of the cable cover overlaps with the fasteners, shielding vulnerable stitching used to attach the fasteners to the cable cover. This added protection may prolong the time that fasteners remain attached to a cable cover, thereby prolonging the usable life of the cable cover, and/or prolonging the life of the welding cable(s) protected by the cable cover.