Welding HUD Eyewear for Real-Time Feedback and Voice Control

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Solution Overview

Problem

Conventional welding systems and methods lack effective real-time visualization and communication capabilities, making it difficult for welders to receive and provide information efficiently during welding processes, both in real-world and simulated scenarios.

Innovation Solution

A computerized eyewear device with a head-up display (HUD) is integrated into a welding system, allowing wireless communication with the welding power source or virtual reality simulation systems, enabling the display of welding information and allowing voice-activated commands, thereby enhancing the interaction and communication between the welder and the system.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If simple light indicators are used to provide welding information, then the device complexity is reduced, but the information delivery capability and user interaction quality deteriorate

Engineering Contradiction:
Improvedevice complexityVSAvoidinformation delivery capability
Core Design Contradiction:
Device complexityVSLoss of information

Solution Approach 1:

The patent replaces simple mechanical light indicators with a voice recognition and display system integrated into eyewear. The system uses voice commands to communicate welding information and parameters to the welder, substituting basic optical signals with a more sophisticated information delivery mechanism that reduces information loss while maintaining manageable device complexity.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Ease of operation

If voice activation is implemented for commands, then the ease of operation is improved, but the device complexity increases

Engineering Contradiction:
Improveease of operationVSAvoiddevice complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The patent implements voice activation technology that allows welders to issue commands hands-free through speech recognition. This replaces traditional manual controls with voice-based interfaces, significantly improving ease of operation during welding tasks while the integrated eyewear system manages the added complexity through unified design.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Productivity

If real-time information display is provided during welding, then the productivity is improved, but the device complexity increases

Engineering Contradiction:
ImproveproductivityVSAvoiddevice complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The patent incorporates real-time feedback mechanisms that display welding information, parameters, and guidance directly to the welder through the eyewear device. This continuous feedback loop provides immediate information about welding quality, parameters, and instructions, improving productivity by enabling real-time adjustments while the integrated system manages complexity through unified architecture.

Inventive Principle:
Principle #23Feedback

Data Source

PatentUS10991267B2Systems and methods providing a computerized eyewear device to aid in welding
Publication Date: 2021.04.27 LINCOLN GLOBAL INC
  • US10991267B2 patent drawing
  • US10991267B2 patent drawing
  • US10991267B2 patent drawing

AI summary

Systems and methods to aid a welder or welding student. A system may provide a real-world arc welding system or a virtual reality arc welding system along with a computerized eyewear device having a head-up display (HUD). The computerized eyewear device may be worn by a user under a conventional welding helmet as eye glasses are worn and may wirelessly communicate with a welding power source of a real-world arc welding system or a programmable processor-based subsystem of a virtual reality arc welding system.