Welding Instruction Generation From Tracked Tool and Operator Motion
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Solution Overview
Problem
Conventional welding systems lack efficient methods for automatically generating welding instructions, which can lead to errors and inefficiencies, particularly for less experienced operators.
Innovation Solution
A welding system that tracks the position and orientation of operators and welding tools to automatically generate welding instructions based on identified parameters, using a combination of sensors and processing circuitry to record and provide visual, haptic, or audio guidance.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Reliability
If manual welding instruction generation is used, then instruction accuracy can be maintained through expert review, but time consumption and resource requirements increase significantly
Solution Approach 1:
The system enables automatic generation of welding instructions by capturing sensor data from welding operations and automatically processing it into structured instructions, eliminating the need for manual documentation while maintaining accuracy through automated data extraction from actual welding processes
Solution Approach 2:
The patent replaces manual mechanical processes of instruction creation with automated sensor-based data capture and processing systems, using sensors to track welding parameters and automatically generate instructions based on captured operational data
2Adaptability or versatility
If manual welding instruction generation is used, then instructions can be customized for specific operations, but human errors and inconsistencies increase
Solution Approach 1:
The system uses sensors to capture real-time welding data and provides feedback by automatically generating instructions based on actual operational parameters, ensuring consistency through repeated use of the same data capture and processing methodology while maintaining adaptability through operation-specific data collection
3Productivity
If automated welding instruction generation is implemented, then time and resources are reduced, but system complexity increases
Solution Approach 1:
The system employs multi-functional sensors that capture various welding parameters (position, orientation, speed, current, voltage) simultaneously, and uses a unified processing approach that handles different welding operations through the same automated instruction generation framework, reducing complexity through standardized procedures
Data Source
AI summary
In some examples, weld monitoring systems may use position tracking systems to track the positions, orientations, and/or movements of an (e.g., expert) operator performing a welding-type operation using a welding-type tool 106. An instruction generation process may then be used to automatically generate welding instructions based on the tracked positions, orientations, and/or movements. The welding instructions may be associated with a particular job, part, and/or welding position, and thereafter used to help guide future operators through similar welding-type operations when the future (e.g., less experienced operator) is working on a similar job/part and/or at a similar welding position.