Welding Power Supply Presets for Fast Multi-Setting Configuration

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Solution Overview

Problem

Welding systems require extensive user input to configure multiple settings based on geographic region or work environment, leading to inefficiencies and increased time spent navigating menus.

Innovation Solution

A method and system that utilize control circuitry to provide selectable identifiers corresponding to user adjustable settings, allowing for automatic or manual selection of settings based on country, language, or organization, thereby simplifying the configuration process.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of time

If traditional manual configuration methods are used for welding systems, then each setting can be adjusted individually with precision, but the time and effort required to configure the system increases significantly

Engineering Contradiction:
Improveconfiguration timeVSAvoidease of configuration
Core Design Contradiction:
Loss of timeVSEase of operation

Solution Approach 1:

The system pre-configures groups of related settings together as bundled options. When a user selects a particular setting, the system automatically applies a pre-defined group of related settings that are commonly used together, eliminating the need for users to manually configure each individual setting within that group.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent combines multiple related settings into bundled configuration groups. Instead of presenting users with numerous individual settings to adjust separately, the system merges related settings into logical groups that can be selected and applied together, reducing the number of discrete configuration steps.

Inventive Principle:
Principle #5Merging (Combining)

2Ease of operation

If multiple individual settings are adjusted manually, then precise control over each parameter is achieved, but the complexity of the configuration process increases

Engineering Contradiction:
Improveease of configurationVSAvoidconfiguration complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The configuration interface is segmented into logical groups or bundles of related settings. Instead of presenting a single complex list of all possible settings, the system divides the configuration space into manageable segments that represent commonly used together parameters, making the configuration process more organized and less overwhelming.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The bundled setting groups serve multiple functions: they reduce configuration steps, maintain precise control over individual parameters, and provide a standardized approach to common configuration scenarios. The same bundled groups can be applied across different welding system configurations.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Adaptability or versatility

If all user adjustable settings are made available for manual configuration, then maximum flexibility and adaptability are achieved, but the time required to navigate through menus and locate settings increases

Engineering Contradiction:
Improveconfiguration flexibilityVSAvoidtime to locate settings
Core Design Contradiction:
Adaptability or versatilityVSLoss of time

Solution Approach 1:

The system pre-organizes settings into logical bundles based on common usage patterns and relationships between parameters. This preliminary organization allows users to quickly access and configure related settings together without having to search through the entire menu structure individually.

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentUS11110538B2Systems and methods for adjusting multiple settings of a welding power supply
Publication Date: 2021.09.07 ILLINOIS TOOL WORKS INC
  • US11110538B2 patent drawing
  • US11110538B2 patent drawing
  • US11110538B2 patent drawing

AI summary

A method for adjusting multiple settings of a welding power supply is provided. The method includes providing a plurality of selectable identifiers. Each selectable identifier corresponds to a plurality of user adjustable welding power supply settings. The method also includes receiving an indication to select one of the plurality of selectable identifiers. The method includes adjusting the plurality of user adjustable welding power supply settings that correspond to the received indication.