Well Bore Instrument Sensors with Distance-Based Data Rates

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Solution Overview

Problem

Existing well bore measurement systems face challenges in achieving high data rates from multiple sensors due to signal attenuation and bandwidth limitations, especially in harsh downhole environments, leading to increased complexity and cost of electronics.

Innovation Solution

A well bore instrument system with sensors configured to transmit control signals at a lower bit rate and sensor data signals at a higher bit rate, allowing for simpler and more robust sensors, and optimizing data transmission based on sensor distance from the controller to maximize data retrieval.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If the number of sensors is increased to provide more measurement points, then measurement coverage and data detail are improved, but the total data rate requirement increases beyond cable bandwidth limitations

Engineering Contradiction:
Improvenumber of sensorsVSAvoiddata transmission capacity
Core Design Contradiction:
Quantity of substanceVSProductivity

Solution Approach 1:

The system segments the data transmission by assigning different bit rates to different sensors based on their distance from the controller. Sensors are divided into groups (e.g., first sensor at higher bit rate, second sensor at lower bit rate) to optimize total data transmission within cable bandwidth constraints while maintaining adequate measurement coverage across multiple points.

Inventive Principle:
Principle #1Segmentation

2Length of stationary object

If the cable length is increased to reach deeper well bore areas, then measurement coverage in harsh environments is improved, but signal attenuation increases and limits achievable bit rate

Engineering Contradiction:
Improvecable lengthVSAvoidsignal quality
Core Design Contradiction:
Length of stationary objectVSReliability

Solution Approach 1:

The system applies local quality by configuring each sensor with a specific bit rate appropriate to its location and distance from the controller. Sensors closer to the controller can operate at higher bit rates while those farther away operate at lower bit rates to compensate for signal attenuation, ensuring reliable data transmission from all cable lengths without requiring uniform high-performance specifications throughout.

Inventive Principle:
Principle #3Local quality

3Productivity

If sensor electronics are made more complex to achieve higher data rates, then measurement capability is improved, but sensor robustness in harsh down hole environments deteriorates

Engineering Contradiction:
Improvedata rateVSAvoidsensor robustness
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The system changes the operational parameters by assigning different bit rates to different sensors based on their specific conditions (distance, environmental factors). This allows sensors to operate at optimized data rates that balance measurement capability with electronic complexity and robustness requirements, rather than requiring all sensors to operate at maximum data rates with complex electronics.

Inventive Principle:
Principle #35Parameter changes

4Productivity

If uniform high bit rate is applied to all sensors, then data collection speed is improved, but system complexity and cost increase

Engineering Contradiction:
Improvedata collection speedVSAvoidsystem complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The system implements dynamic configuration where each sensor is assigned a specific bit rate based on its operational requirements and distance from the controller. This dynamic approach optimizes overall data collection speed while reducing system complexity compared to a static uniform high bit rate configuration, as each sensor operates at the minimum necessary performance level.

Inventive Principle:
Principle #15Dynamics

Data Source

PatentUS12359561B2Well bore instrument system
Publication Date: 2025.07.15 EXPRO NORTH SEA LIMITED
  • US12359561B2 patent drawing
  • US12359561B2 patent drawing
  • US12359561B2 patent drawing

AI summary

A well bore instrument system is provided. The well bore instrument system includes a cable for conveying control signals and data signals; sensors positioned along the cable; and a controller operable to send control signals to the sensors and receive sensor data signals from the sensors via the cable. The controller is configured to transmit the control signals to the sensors at a control signal bit rate, wherein a sensor of the sensors is configured to receive the control signals and transmit sensor data signals to the controller at a sensor data bit rate, and wherein the sensor data bit rate is greater than the control signal bit rate.