Well Casing Removal Using Oxygen-Fed Oxidizable Conduits

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Solution Overview

Problem

Existing well abandonment methods are inefficient in terms of time, energy consumption, equipment usage, and safety, particularly when dealing with the removal of well casings and liners.

Innovation Solution

A device comprising oxidizable material-filled conduits that generate high temperatures through oxygen reaction to melt and remove well casings, combined with a feeding mechanism to maintain the distal ends of the conduits near the casing, and a seal plug system for sealing the well.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If traditional mechanical removal methods are used for well casings, then equipment complexity increases, but removal efficiency and safety deteriorate

Engineering Contradiction:
Improvecasing removal efficiencyVSAvoidequipment complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The patent replaces traditional mechanical cutting and removal equipment with a thermal processing system. Oxidizable material (such as steel wool or metal powder) is introduced into the casing, and controlled oxidation reactions generate high temperatures to melt and remove the casing material. This substitution eliminates complex mechanical cutting devices, hoisting equipment, and manual labor while achieving faster, safer removal with simpler overall system requirements.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent utilizes accelerated oxidation of metal materials through controlled introduction of oxygen or air to the oxidizable material packed within the casing. This exothermic reaction generates sufficient heat to melt steel and other casing materials, enabling efficient thermal removal without requiring complex external heating equipment or mechanical dismantling systems.

Inventive Principle:
Principle #38Strong oxidants (Accelerated oxidation)

2Loss of time

If conventional casing removal methods are used, then time consumption increases, but energy efficiency may be maintained

Engineering Contradiction:
Improvetime consumption for casing removalVSAvoidenergy consumption
Core Design Contradiction:
Loss of timeVSUse of energy by moving object

Solution Approach 1:

The oxidizable material serves a dual function: it acts as both the fuel source and the material to be removed. The metal packing material undergoes self-heating oxidation reactions that generate the necessary temperatures to melt and remove the casing itself. This self-service approach eliminates the need for external energy sources or prolonged heating periods, significantly reducing both time consumption and overall energy requirements compared to conventional methods.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The patent exploits the phase transition of metal from solid to liquid state through controlled thermal processing. By introducing oxidizable material that undergoes rapid oxidation, the system generates localized high temperatures that cause the casing material to melt and flow, facilitating quick removal. This phase change mechanism enables rapid casing elimination without requiring sustained high-energy input over extended periods.

Inventive Principle:
Principle #36Phase transitions

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Efficient and safe removal of well casings with reduced energy consumption, allowing for safe well abandonment and reclamation of the surface area, while ensuring a leak-proof seal.

Implementation Method 1

one or more hollow conduits comprising oxidizable material, arranged for having oxygen transported therethrough from a proximal end to a distal end

Methodology Applied
Scientific EffectOxidation: Oxidation

Implementation Method 2

oxidizable materials may be defined by that they react with oxygen to generate high temperature material, which may exceed 1000 degrees Celsius, or even 2000 degrees Celsius

Methodology Applied
Scientific EffectCombustion: Combustion

Implementation Method 3

These high temperatures may be used to melt and thus remove liner or casing material

Methodology Applied
Scientific EffectMelting: Melting

Data Source

PatentUS20260078653A1Well abandonment
Publication Date: 2026.03.19 CALLIDUS CAPITAL BV
  • US20260078653A1 patent drawing
  • US20260078653A1 patent drawing
  • US20260078653A1 patent drawing

AI summary

A device for removing part of a liner or casing of a well or pile. The device includes a device body, which is arranged around a centreline of the device body and one or more hollow conduits comprising oxidizable material at least at a distal end. The one or more hollow conduits are arranged for having oxygen transported therethrough from a proximal end to the distal end. The device further including a supply of oxygen arranged to supply oxygen to proximal ends of the one or more hollow conduits and a feeding module connected to the device body and the one or more hollow conduits. The feeding module arranged for feeding the one or more hollow conduits with their distal end in a direction at least partially away from the centreline of the device body.