Well Dynamics Digital Twin for Low-Frequency Broadband Prediction

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Solution Overview

Problem

Physics-based models struggle to accurately replicate the low-frequency aspects of broadband and high-resolution well dynamics behavior, limiting the effectiveness of predicting frequency aspects of broadband well dynamics performance in green energy generation systems.

Innovation Solution

A digital twin-based approach is developed to integrate multi-physics, multi-scale, probabilistic simulations of an as-built system, enabled by digital thread, and a digital twin-based approach is developed to integrate multi-physics, multi-scale, probabilistic simulations of an as-built system, using digital thread, best available models, sensor information, and input data to emulate activities and/or performance over the life of a physical system, such as a well system, applying an artificial neural network and Levenberg-Marquardt algorithm in a physics constrained machine learning workflow to predict broadband well dynamics performance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If a physics-based model is used to predict well dynamics behavior, then the model provides a good degree of accuracy for general dynamics, but it fails to accurately replicate low-frequency aspects of broadband and high-resolution well dynamics behavior

Engineering Contradiction:
Improveprediction accuracy of well dynamics behaviorVSAvoidcapability to replicate low-frequency broadband aspects
Core Design Contradiction:
Measurement precisionVSReliability

Solution Approach 1:

The patent combines physics-based models with machine learning models to create a hybrid prediction system. The physics-based model captures general dynamics behavior while the machine learning model specifically addresses low-frequency broadband aspects that the physics model cannot accurately replicate. This merging allows the system to maintain the interpretability and physical consistency of physics-based models while gaining the ability to capture complex broadband dynamics through data-driven approaches.

Inventive Principle:
Principle #5Merging (Combining)

2Productivity

If a lumped-parameter model is used to predict broadband dynamics performance, then the model is computationally efficient, but it limits the effectiveness of predicting frequency aspects of broadband well dynamics

Engineering Contradiction:
Improvecomputational efficiencyVSAvoidprediction of frequency aspects of broadband dynamics
Core Design Contradiction:
ProductivityVSMeasurement precision

Solution Approach 1:

The patent segments the prediction task into different frequency bands and uses appropriate modeling approaches for each segment. The lumped-parameter model handles high-frequency components where it remains effective, while machine learning models handle low-frequency broadband components. This segmentation allows the system to maintain computational efficiency for high-frequency predictions while improving accuracy for low-frequency broadband aspects through specialized machine learning models.

Inventive Principle:
Principle #1Segmentation

Data Source

PatentUS12422793B2Method and system for identifying real plant broadband dynamics performance in green energy generation utilizing artificial intelligence technology
Publication Date: 2025.09.23 BANPU INNOVATION & VENTURES LLC
  • US12422793B2 patent drawing
  • US12422793B2 patent drawing
  • US12422793B2 patent drawing

AI summary

A method of managing a well system includes: obtaining, based on a predetermined monitoring criterion, well dynamics behavior data of the well system; obtaining modeled well dynamics behavior data for the well system using a physics-based model; decomposing each of the well dynamics behavior data and the modeled well dynamics behavior data into a plurality of frequency band components based on a plurality of predetermined frequency partitions; training a physics constrained machine learning model using one or more machine learning algorithms based on the plurality of frequency band components of the decomposed well dynamics behavior data and the decomposed modeled well dynamics behavior data as input data; obtaining new well dynamics behavior data of the well system; outputting predicted well dynamics behavior data based on the new well dynamics behavior data using the physics-based model and the trained physics constrained machine learning model.