Wellbore Cleaning Assembly with Packer Segmentation

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Solution Overview

Problem

Existing wellbore cleanout systems face difficulties in accessing and removing debris from horizontal or deviated sections of subterranean wells, particularly in deeper wells, due to challenges in generating sufficient fluid velocities and maintaining effective circulation, leading to reduced production and increased operational costs.

Innovation Solution

A wellbore cleaning assembly comprising a seal for positioning within the annulus, a pump for debris removal, and fluid flow control ports to direct pressurized fluids downhole, with a tailpipe tubing string for debris collection and a return tubing string for fluid recovery, enabling efficient debris evacuation and minimizing fluid losses.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If pressurized fluids are injected to generate sufficient velocities to lift and carry debris, then debris removal effectiveness is improved, but fluid losses into the reservoir increase

Engineering Contradiction:
Improvedebris removal effectivenessVSAvoidfluid losses
Core Design Contradiction:
ProductivityVSLoss of substance

Solution Approach 1:

The wellbore is divided into a treated section (isolated by the packer) and an untreated section. Fluids are injected only into the treated section where debris accumulation exists, rather than injecting throughout the entire wellbore. This segmentation allows high-velocity fluid flow to effectively remove debris while containing fluid losses to only the necessary treatment zone, preventing excessive fluid loss into the reservoir.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

A packer is introduced as an intermediary device to isolate the treatment zone from the rest of the wellbore. The packer creates a sealed compartment that directs fluid flow specifically to the debris-filled section, enabling effective debris removal while preventing fluid from escaping into the reservoir beyond the treatment area.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Productivity

If mechanical or hydraulic tools are used to remove debris, then debris removal capability is improved, but access to debris beds underneath or uphole of the equipment is limited

Engineering Contradiction:
Improvedebris removal capabilityVSAvoidaccess to debris beds
Core Design Contradiction:
ProductivityVSAdaptability or versatility

Solution Approach 1:

Instead of using mechanical tools that push debris forward from a fixed position, the system injects fluid from the heel section toward the toe, using fluid flow to lift and carry debris in the opposite direction of conventional mechanical pushing. This inversion of the removal mechanism allows access to debris beds that would be inaccessible to conventional mechanical tools positioned at the toe.

Inventive Principle:
Principle #13The other way round (Inversion)

Solution Approach 2:

The system replaces mechanical contact tools with hydraulic fluid injection to remove debris. Pressurized fluid is injected through the packer into the treated section, creating high-velocity flow that lifts and carries debris to the surface. This hydraulic approach provides versatility in accessing debris beds at various locations (underneath or uphole of equipment) that mechanical tools cannot reach.

Inventive Principle:
Principle #29Pneumatics and hydraulics

3Ease of operation

If reservoir fluid supply rate is used to flush sand, then operational simplicity is improved, but cleaning performance is impaired due to insufficient inflow rate

Engineering Contradiction:
Improveoperational simplicityVSAvoidcleaning performance
Core Design Contradiction:
Ease of operationVSProductivity

Solution Approach 1:

The packer is deployed to isolate the treated section before debris removal begins. This preliminary action creates a confined space where a relatively small volume of injected fluid can achieve the high velocities needed to lift and carry debris. By preparing the treatment zone in advance with the packer, the system achieves effective cleaning without requiring large reservoir fluid supply rates, thus maintaining operational simplicity while improving cleaning performance.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system effectively removes debris from horizontal or deviated sections of wellbores by generating sufficient fluid velocities to lift and carry debris, reducing operational costs and improving production efficiency by ensuring thorough cleaning and minimizing fluid losses.

Implementation Method 1

at least one pump for pumping debris from the wellbore... receive pressurized fluids from the surface, at least a first stream of the fluid becoming 'power' fluid to operate the pump

Methodology Applied
Scientific EffectHydraulic lift: Hydraulic Press

Implementation Method 2

directing fluid downhole of the assembly... at least a second stream of the fluid becoming 'cleaning' fluid... generating and maintaining sufficient fluid velocities to lift and carry the sand and debris along the wellbore

Methodology Applied
Scientific EffectFluid flow velocity:

Implementation Method 3

at least one seal for sealingly positioning the cleaning assembly in the annulus of the wellbore... isolate a section of wellbore to be treated

Methodology Applied
Scientific EffectSealing:

Data Source

PatentUS10697272B2Well cleanout system
Publication Date: 2020.06.30 SOURCE ROCK ENERGY PARTNERS INC
  • US10697272B2 patent drawing
  • US10697272B2 patent drawing
  • US10697272B2 patent drawing

AI summary

Apparatus and methodologies for cleaning a subterranean wellbore are provided. More specifically, a cleaning assembly and method of use is provided, the assembly being sealingly positioned within the wellbore and comprising a pump and a fluid control port for directing pressurized fluids downhole to clean the wellbore.