Wellbore Dart Actuation for Multi-Zone Fracturing
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Solution Overview
Problem
The existing ball and baffle system for wellbore stimulation is limited in the number of zones that can be fractured due to the need for graduated baffle sizes, restricting the maximum number of zones that can be effectively stimulated during a multistage fracture completion operation.
Innovation Solution
A wellbore dart system with a selective profile that engages corresponding sliding sleeves, allowing a single size of dart and sealing diameter to be used across all zones, eliminating the need for tapered inner diameters and enabling the actuation of multiple zones without the limitations of previous systems, and incorporating degradable materials for intervention-less post-stimulation full-bore access.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Adaptability or versatility
If graduated baffle sizes are used in the ball and baffle system, then the system can isolate different zones, but the maximum number of zones that can be fractured is limited
Solution Approach 1:
The patent applies universality by using a single-size dart with a unique selective profile that can engage with multiple different sliding sleeve profiles throughout the wellbore. Instead of requiring different sized baffles for different zones, the same dart design acts universally across all zones by selectively mating with each zone's specific sliding sleeve profile, thereby removing the limitation on the maximum number of zones that can be fractured.
Solution Approach 2:
The patent applies local quality by giving each sliding sleeve a unique profile characteristic that is localized to its specific zone. The dart's selective profile engages with these locally unique features, allowing the system to differentiate between zones without requiring graduated sizes of the actuation device itself. Each zone has its own specific engagement features rather than requiring a progression of sizes.
2Adaptability or versatility
If a single size of dart is used across all zones, then the limitation on the number of zones is removed, but the darts must be drilled out after stimulation
Solution Approach 1:
The patent applies parameter changes by utilizing the physical and chemical properties of degradable materials that change state under specific downhole conditions. The dart material is designed to degrade when exposed to certain temperature, pressure, or chemical environments, allowing it to break down into smaller particles that can be naturally produced without requiring additional intervention operations.
Solution Approach 2:
The patent applies self-service by designing the dart material to automatically degrade and dissolve after completing its actuation function. The material inherently possesses the ability to break down under downhole conditions, eliminating the need for external intervention such as drilling operations. The system serves itself by automatically removing the dart through material degradation rather than requiring separate removal operations.
3Ease of operation
If degradable materials are used for the dart, then full-bore access is achieved without drilling, but the material must withstand downhole conditions during actuation
Solution Approach 1:
The patent applies preliminary action by designing the dart material to remain stable and maintain its structural integrity during the actuation phase before degradation begins. The material is engineered to resist degradation under the specific temperature, pressure, and chemical conditions present during the stimulation operation, ensuring reliable performance of the actuation function before the degradation process is triggered.
Solution Approach 2:
The patent applies dynamics by designing the dart material with time-dependent properties that transition from stable to degradable. The material dynamically changes its behavior based on exposure time and environmental conditions, remaining stable during the initial actuation period and then progressively degrading after a predetermined time or upon exposure to specific triggers, allowing both reliability during operation and ease of removal afterward.
Data Source
AI summary
Disclosed is a sliding sleeve assembly that includes a sliding sleeve sub coupled to a work string extended within a wellbore, the sliding sleeve sub having one or more ports defined therein that enable fluid communication between an interior and an exterior of the work string, a sliding sleeve arranged within the sliding sleeve sub and movable between a closed position, where the sliding sleeve occludes the one or more ports, and an open position, where the sliding sleeve has moved to expose the one or more ports, a sleeve profile defined on an inner surface of the sliding sleeve, a wellbore dart having a body and a plurality of collet fingers extending longitudinally from the body, and a dart profile defined on an outer surface of the plurality of collet fingers, the dart profile being configured to selectively mate with the sleeve profile.


