Wellbore Simulation for Non-Equilibrium Gas Bubble Migration

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Solution Overview

Problem

Traditional simulation software for managing gas bubble migration in wellbore systems assumes instantaneous equilibrium, leading to inaccurate predictions of gas solubility and free gas volume, which can result in well blowouts and operational risks due to underestimation of gas dynamics and phase changes with temperature and pressure.

Innovation Solution

The development of wellbore-simulation software that accounts for non-equilibrium gas dissolution and separation rates, simulating gas migration over multiple time steps and considering dynamic changes in temperature and pressure to provide a more accurate estimation of gas solubility and free gas volume, thereby improving well control and reducing operational risks.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If traditional simulation software assumes instantaneous equilibrium for gas dissolution, then the simulation is computationally simpler and faster, but the prediction accuracy of gas solubility and free gas volume deteriorates

Engineering Contradiction:
Improvesimulation speedVSAvoidgas solubility prediction accuracy
Core Design Contradiction:
ProductivityVSMeasurement precision

Solution Approach 1:

The patent transitions from static equilibrium assumptions to dynamic non-equilibrium simulation by incorporating time-dependent dissolution and separation rates. The system models gas-liquid phase changes as evolving processes rather than instantaneous events, allowing accurate prediction of gas bubble migration while maintaining computational feasibility through structured numerical methods.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent introduces new parameters including dissolution rate constants, separation rate constants, and non-equilibrium phase fraction variables. These parameters enable the simulation to capture the transient behavior of gas dissolution and separation, improving prediction accuracy without requiring excessive computational resources.

Inventive Principle:
Principle #35Parameter changes

2Device complexity

If traditional simulation software uses equilibrium assumptions, then the model is simpler and requires fewer computational resources, but the reliability of well control predictions deteriorates due to underestimation of gas dynamics

Engineering Contradiction:
Improvesimulation model complexityVSAvoidwell control prediction reliability
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The patent divides the wellbore into discrete segments and models gas-liquid phase changes in each segment independently. This segmentation approach allows the complex non-equilibrium process to be broken down into manageable calculations, maintaining model tractability while capturing the spatial and temporal evolution of gas bubble migration for reliable well control predictions.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent implements feedback mechanisms where the simulated gas bubble migration results are used to update and refine the dissolution and separation rate parameters. This iterative approach enhances the reliability of well control predictions by continuously improving the model's representation of actual downhole gas dynamics.

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach allows for more accurate determination of bottomhole pressure and fluid properties, reducing non-productive time and operational risks by providing a realistic simulation of gas-liquid multiphase mixtures and flow patterns, thus enhancing safety and efficiency in well operations.

Implementation Method 1

determining how much of the gas is dissolved in the liquid at each segment

Methodology Applied
Scientific EffectGas dissolution: Absorption (physical)

Implementation Method 2

simulate changes in gas dissolution in the liquid flowing from a downhole location to a well surface

Methodology Applied
Scientific EffectPhase change: Phase Change

Implementation Method 3

account for non-equilibrium dissolution and separation effects due to changes in downhole temperatures and pressures

Methodology Applied
Scientific EffectTemperature and pressure effects: Temperature Gradient

Implementation Method 4

providing a realistic simulation of gas-liquid multiphase mixtures and flow patterns

Methodology Applied
Scientific EffectMultiphase flow: Two-Phase Flow

Data Source

PatentUS11952845B2Managing gas bubble migration in a downhole liquid
Publication Date: 2024.04.09 LANDMARK GRAPHICS CORP
  • US11952845B2 patent drawing
  • US11952845B2 patent drawing
  • US11952845B2 patent drawing

AI summary

Gas bubble migration can be managed in liquids. In one example, a system can execute wellbore-simulation software to simulate changes in gas dissolution in a liquid over time. This may involve dividing the wellbore into segments spanning from the well surface to the downhole location, each segment spanning a respective depth increment between the well surface and the downhole location. Next, for each time, the system can determine a respective multiphase-flow regime associated with each segment of the plurality of segments based on a simulated pressure level, a simulated temperature, a simulated pipe eccentricity, and a simulated fluid velocity at the segment. The system can also determine how much of the gas is dissolved in the liquid at each segment based on the respective multiphase-flow regime at the segment. The system can display a graphical user interface representing the gas dissolution in the liquid over time.