Alkaline Layered Hydroxide Mud for Wellbore H2S Scavenging

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Solution Overview

Problem

Existing methods for scavenging hydrogen sulfide (H2S) from subterranean geological formations during drilling operations are inefficient, environmentally detrimental, and financially taxing, posing safety and operational challenges.

Innovation Solution

A method using a layered triple hydroxide material, comprising manganese, zinc, and iron, in an aqueous drilling fluid suspension with a pH of 10 or more, to scavenge H2S by forming a water-based mud and reacting H2S with the material, enhancing rheological properties and improving drilling fluid performance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional H2S scavenging methods (chlorine dioxide, calcium hypochlorite, iron chelates) are used, then H2S removal is achieved, but the methods are inefficient, environmentally detrimental, and financially taxing

Engineering Contradiction:
ImproveH2S removal efficiencyVSAvoidenvironmental impact and cost
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent changes the chemical parameters by using a layered triple hydroxide material with specific metal compositions (Mn, Zn, Fe) and controlling pH to 10 or more, creating a more efficient and environmentally friendly scavenging system that outperforms conventional methods

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent employs a composite layered triple hydroxide material containing multiple metals (manganese, zinc, iron) in specific ratios, which provides superior H2S removal efficiency and environmental performance compared to single-component scavengers

Inventive Principle:
Principle #40Composite materials

2Reliability

If existing scavenging materials are used, then H2S is removed, but breakthrough and saturation times are short and H2S adsorption capacity is limited

Engineering Contradiction:
ImproveH2S scavenging performanceVSAvoidbreakthrough and saturation times
Core Design Contradiction:
ReliabilityVSDuration of action of moving object

Solution Approach 1:

The layered triple hydroxide material utilizes its porous structure to provide extended breakthrough and saturation times, allowing continuous H2S adsorption capacity to be maintained for longer durations compared to conventional scavenging materials

Inventive Principle:
Principle #31Porous materials

3Productivity

If standard drilling fluids are used, then drilling operations proceed, but rheological properties are insufficient and drilling efficiency is reduced

Engineering Contradiction:
Improvedrilling efficiencyVSAvoidrheological properties
Core Design Contradiction:
ProductivityVSStability of the object's composition

Solution Approach 1:

The layered triple hydroxide material serves multiple functions: it acts as an H2S scavenger, enhances the rheological properties of the drilling fluid, and improves drilling efficiency, making it a multi-functional additive that addresses multiple challenges simultaneously

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The method significantly extends breakthrough and saturation times, increases H2S adsorption capacity, and improves rheological properties of the drilling fluid, leading to safer and more efficient drilling operations.

Implementation Method 1

scavenging the hydrogen sulfide from the subterranean geological formation by reacting the hydrogen sulfide with the layered triple hydroxide material in the water-based mud

Methodology Applied
Scientific EffectChemical reaction: Chemical Bonding

Implementation Method 2

increases H2S adsorption capacity

Methodology Applied
Scientific EffectAdsorption: Adsorption

Data Source

PatentUS20260028525A1Method for scavaging sour gas in a wellbore
Publication Date: 2026.01.29 KING FAHD UNIVERSITY OF PETROLEUM AND MINERALS
  • US20260028525A1 patent drawing
  • US20260028525A1 patent drawing
  • US20260028525A1 patent drawing

AI summary

A method of removing hydrogen sulfide from a subterranean geological formation includes injecting a drilling fluid suspension in the subterranean geological formation. The drilling fluid suspension has a pH of 10 or more and includes a layered triple hydroxide material, including manganese, zinc, and iron, in an amount of 0.01 to 0.5 precent by weight of the drilling fluid suspension. The method further includes circulating the drilling fluid suspension in the subterranean geological formation and forming a water-based mud and scavenging the hydrogen sulfide from the subterranean geological formation by reacting the hydrogen sulfide with the layered triple hydroxide material in the water-based mud.