Wellbore Heating for Reservoir Condensation Control

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Solution Overview

Problem

Natural gas recovery from subterranean hydrocarbon reservoirs is hindered by liquid condensation, which reduces reservoir deliverability and results in low recovery factors, as existing methods are either reactive, costly, or inefficient in preventing condensate accumulation.

Innovation Solution

A method utilizing renewable energy sources to provide heat through a heat conducting element placed in the wellbore, maintaining temperatures above the dew point to prevent liquid condensation, thereby enhancing gas recovery by ensuring the subterranean hydrocarbon reservoir remains above the cricondentherm temperature.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If conventional heating methods are used to prevent liquid condensation, then gas reservoir deliverability is improved, but operational costs increase and environmental impact worsens

Engineering Contradiction:
Improvegas reservoir deliverabilityVSAvoidoperational costs
Core Design Contradiction:
ProductivityVSLoss of energy

Solution Approach 1:

The system utilizes the reservoir's own produced gas as the heating medium, eliminating the need for external energy sources. The gas circulates through the heating coil, absorbing heat from the coil and transferring it to the surrounding formation, thereby preventing condensate accumulation while using no additional energy input

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

A heating coil acts as an intermediary element that transfers thermal energy from the circulated gas to the surrounding formation. The coil facilitates heat exchange between the working fluid and the reservoir rock, enabling temperature control without direct contact between the heating medium and formation

Inventive Principle:
Principle #24Intermediary (Mediator)

2Object-affected harmful factors

If wellbore heating is applied to maintain temperature above dew point, then liquid condensation is prevented, but device complexity increases

Engineering Contradiction:
Improveliquid condensationVSAvoidheating system complexity
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The circulated gas serves multiple functions simultaneously: it acts as the heating medium, the production fluid, and the circulation driver. This multi-functionality eliminates the need for separate heating systems, pumps, and control mechanisms, thereby reducing device complexity while effectively preventing liquid condensation

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Productivity

If chemical solvents are injected to enhance gas relative permeability, then productivity is improved, but loss of substance increases and environmental harm worsens

Engineering Contradiction:
Improvegas relative permeabilityVSAvoidchemical solvent
Core Design Contradiction:
ProductivityVSLoss of substance

Solution Approach 1:

The system converts the potentially harmful effect of pressure drawdown-induced condensation into a beneficial heating mechanism. By circulating the produced gas through a heating coil, the pressure drop that would normally cause condensate accumulation is transformed into the driving force for heat transfer, eliminating the need for chemical solvents while improving gas relative permeability

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach effectively prevents liquid condensation, improves gas reservoir deliverability, and increases the overall natural gas recovery efficiency by maintaining the reservoir above the dew point, thus addressing the limitations of existing methods.

Implementation Method 1

a heat conducting element, which is electrically coupled with the renewable energy source, is positioned in a perforated section within a wellbore that traverses into a subterranean hydrocarbon reservoir

Methodology Applied
Scientific EffectThermal conduction: Conduction (thermal)

Implementation Method 2

The renewable energy source can be, but is not limited to, solar energy and wind energy

Methodology Applied
Scientific EffectPhotovoltaic effect: Photovoltaic Effect

Implementation Method 3

maintaining temperatures above the dew point to prevent liquid condensation, thereby enhancing gas recovery by ensuring the subterranean hydrocarbon reservoir remains above the cricondentherm temperature

Methodology Applied
Scientific EffectPhase change prevention through heating: Phase Change

Data Source

PatentUS11692419B2Subterranian hydrocarbon reservoir treatment method using wellbore heating
Publication Date: 2023.07.04 KING FAHD UNIVERSITY OF PETROLEUM AND MINERALS
  • US11692419B2 patent drawing
  • US11692419B2 patent drawing
  • US11692419B2 patent drawing

AI summary

A method of improving natural gas recovery from a subterranean hydrocarbon reservoir includes at least one renewable energy source that is electrically coupled with a heat conducting element. The heat conducting element is positioned in a perforated section of a wellbore that traverses into the subterranean hydrocarbon reservoir. A temperature of the subterranean hydrocarbon reservoir is maintained above a cricondentherm temperature so that liquid condensation may be prevented at a final production time. In order to maintain the temperature within a required temperature range, an internal temperature, an internal pressure, and a set of reservoir properties are monitored and then utilized to plot a phase diagram that can be used to detect liquid condensation. If liquid condensation is detected, an electrical output of the renewable energy source is adjusted in order to control the temperature of the subterranean hydrocarbon reservoir at a producing end of a production tubing.