Wellbore Isolation System with Nested Communication Lines

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Solution Overview

Problem

In multi-zone wellbores, existing isolation systems fail to effectively create a flow barrier between production zones and upper well completion while maintaining communication with lower completion tools, particularly during the deployment of upper completion tools.

Innovation Solution

An isolation system comprising a lower wet connect portion, central production tubing, and at least one communication line routed through an isolation device, which includes a first and second flow control device and an isolation seal to manage fluid flows and facilitate communication with downhole equipment.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If an isolation device is deployed to create a flow barrier between production zones and upper well completion, then fluid flow isolation is improved, but communication with downhole equipment is blocked

Engineering Contradiction:
Improveflow barrier effectivenessVSAvoidcommunication with downhole equipment
Core Design Contradiction:
ReliabilityVSLoss of information

Solution Approach 1:

The communication line is nested within the isolation device structure, passing through the inside diameter of the isolation device body. This allows the communication line to be physically contained within the isolation device while still maintaining continuous signal transmission capability, resolving the contradiction between creating a flow barrier and maintaining communication.

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

The communication line acts as an intermediary element that traverses through the isolation device. It provides a dedicated pathway for electrical signals to pass through the isolation device without being blocked by the flow barrier function, enabling simultaneous achievement of flow isolation and communication.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Loss of information

If communication lines are routed through the isolation device, then communication with downhole equipment is maintained, but device complexity increases

Engineering Contradiction:
Improvecommunication capabilityVSAvoidisolation device structure
Core Design Contradiction:
Loss of informationVSDevice complexity

Solution Approach 1:

The isolation device is designed with multi-functionality, serving both as a flow barrier and as a conduit for communication lines. By integrating the communication line routing into the isolation device structure itself, the device performs dual functions without requiring separate independent components, thereby reducing overall system complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system effectively isolates fluid flows between production zones, allowing for controlled fluid production and communication with downhole equipment, ensuring a leakproof seal and proper location of completion tools, thereby enabling efficient operation of multi-zone wellbores.

Implementation Method 1

an isolation seal to isolate the communication line from the production tubing and ensure a leakproof seal

Methodology Applied
Scientific EffectSealing:

Data Source

PatentUS9863224B2Wellbore isolation system with communication lines
Publication Date: 2018.01.09 BAKER HUGHES CO
  • US9863224B2 patent drawing
  • US9863224B2 patent drawing
  • US9863224B2 patent drawing

AI summary

An isolation system is disclosed that contains: a lower wet connect portion, a central production tubing, an isolation device associated with the central production tubing, and at least one communication line, wherein the at least one communication line is associated with the lower wet connect portion and is disposed through an inside diameter of the isolation device. Further, a method for isolating a lower completion is disclosed that includes: conveying an isolation assembly to the lower completion, the isolation assembly including: a lower wet isolation device; and routing the at least one communication line through an inside diameter of the isolation device. Further a completion system is disclosed that contains a lower completion system and an isolation system associated with the lower completion system.