Wellbore Laser Tool Sealing Low-Absorption Fluid for Ablation

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Laser ablation tools in wellbores face inefficiencies due to high optical absorption of wellbore fluids, limiting laser beam propagation and energy delivery to the ablation surface.

Innovation Solution

A laser tool with a packer forms a seal and encloses a laser head in a fluid with lower optical absorption, creating a volume that extends laser propagation and reduces heat transfer, using gases like nitrogen to enhance energy delivery and efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If a laser beam propagates through wellbore fluids, then the laser can reach the ablation surface, but the optical absorption of the fluids limits the propagation distance and power delivery

Engineering Contradiction:
Improvelaser energy absorptionVSAvoidlaser propagation distance
Core Design Contradiction:
Loss of energyVSLength of stationary object

Solution Approach 1:

The patent introduces a fluid with lower optical absorption properties as an intermediary medium between the laser source and the wellbore fluids. This intermediary fluid allows the laser beam to propagate with reduced energy loss, effectively extending the propagation distance while maintaining laser power for ablation.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent changes the optical absorption parameter of the intervening fluid by selecting a fluid with specifically lower optical absorption characteristics at the laser wavelength. This parameter change enables improved laser energy transmission through the wellbore environment.

Inventive Principle:
Principle #35Parameter changes

2Productivity

If wellbore fluids are present around the laser head, then the laser tool can operate in the wellbore environment, but heat generated by laser absorption in the fluids reduces operational efficiency

Engineering Contradiction:
Improvelaser tool efficiencyVSAvoidheat generation
Core Design Contradiction:
ProductivityVSTemperature

Solution Approach 1:

The low optical absorption fluid acts as a thermal intermediary that reduces heat generation around the laser head by minimizing laser energy absorption in the intervening medium. This maintains lower temperatures and improves overall laser tool efficiency.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Power

If the laser beam travels through wellbore fluids, then material ablation can occur, but the absorbed power reduces the power available at the ablation surface

Engineering Contradiction:
Improvelaser power at ablation surfaceVSAvoidlaser power absorption
Core Design Contradiction:
PowerVSLoss of energy

Solution Approach 1:

The patent changes the optical absorption parameter of the fluid medium to a lower value, which directly reduces the power loss during laser beam propagation. This ensures that more laser power reaches the ablation surface for effective material removal.

Inventive Principle:
Principle #35Parameter changes

4Reliability

If a packer is used to seal the wellbore around the laser tool, then fluid control is improved, but the device complexity increases

Engineering Contradiction:
Improvefluid seal controlVSAvoidlaser tool structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The packer serves as a mechanical intermediary that creates a sealed environment around the laser tool. This seal allows precise control of the low optical absorption fluid in the annulus, improving reliability while the modular packer design helps manage the overall device complexity.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system improves laser tool efficiency by increasing propagation distance and power at the ablation surface, reducing heat generation, and maintaining operational control through fluid management.

Implementation Method 1

Laser ablation is a process useful for removing material from a solid or liquid surface by focusing laser energy onto the surface. The laser energy heats the surface and evaporates or sublimates the liquid or solid.

Methodology Applied
Scientific EffectLaser ablation: Laser Ablation

Implementation Method 2

The laser energy heats the surface and evaporates or sublimates the liquid or solid.

Methodology Applied
Scientific EffectEvaporation: Evaporation

Implementation Method 3

The laser energy heats the surface and evaporates or sublimates the liquid or solid.

Methodology Applied
Scientific EffectSublimation: Sublimation

Implementation Method 4

The laser tool is fluidly coupled to a supply of fluid having a lower optical absorption at a wavelength of the laser source than an optical absorption of fluids in the wellbore.

Methodology Applied
Scientific EffectOptical absorption: Absorption (EM radiation)

Implementation Method 5

The packer prevents the volume of fluid from rising away from the laser head due to buoyancy forces.

Methodology Applied
Scientific EffectBuoyancy: Archimedes' Principle (Buoyancy)

Data Source

PatentUS12467342B2Ablating materials in a wellbore
Publication Date: 2025.11.11 SAUDI ARABIAN OIL CO
  • US12467342B2 patent drawing
  • US12467342B2 patent drawing
  • US12467342B2 patent drawing

AI summary

Systems and methods include a laser tool for ablating solid materials in a wellbore. The laser tool includes a housing having a first end and a second end opposite the first end; a laser head attached to a side of the housing between the first end and the second end. The laser head is optically coupled to a laser source and includes optical elements configured to focus a laser beam to ablate the solid materials. The laser tool includes a packer adjacent to the first end of the housing configured to form a seal between the housing and interior surfaces of the wellbore; and a fluid having a lower optical absorption at a wavelength of the laser source than an optical absorption of fluids in the wellbore, the fluid configured to surround the laser head, contact the packer, and permit the laser beam to propagate to ablate the solid materials.