Wellbore Optical Communication System Using Polarization Modulation

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Solution Overview

Problem

Current electrical telemetry systems for downhole applications in oilfields and geothermal wells have limited bandwidth, leading to data quality degradation and difficulties in real-time monitoring due to high temperatures, which are exacerbated by the complexity and temperature sensitivity of existing optical components.

Innovation Solution

A wellbore fibre optical communication system utilizing a polarisation beam splitter/combiner in combination with an optical modulator ensures consistent modulation depth and high bandwidth data transfer over standard single-mode optical fibres, eliminating the need for temperature-sensitive components at the remote location and enabling data transfer rates greater than 100Mbps at temperatures above 177°C.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If electrical telemetry systems are used for data transfer, then the system is simple to implement, but the bandwidth is limited and data quality degrades

Engineering Contradiction:
Improvesystem complexityVSAvoiddata transfer bandwidth
Core Design Contradiction:
Device complexityVSProductivity

Solution Approach 1:

The patent replaces electrical telemetry systems with an optical communication system using fibre optics. The light source emits optical signals that are modulated by the polarisation modulator, transmitting data through the optical fibre cable to the receiving unit, thereby achieving high bandwidth data transfer without the limitations of electrical systems

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent changes the physical parameter of signal transmission from electrical to optical domain. By using light waves instead of electrical signals and employing polarisation state modulation, the system achieves significantly higher bandwidth and data transfer rates while maintaining simplicity in the overall system architecture

Inventive Principle:
Principle #35Parameter changes

2Quantity of substance

If local data processing is used to reduce data volume, then the data transfer requirement is reduced, but the data quality is lowered

Engineering Contradiction:
Improvedata volumeVSAvoiddata quality
Core Design Contradiction:
Quantity of substanceVSManufacturing precision

Solution Approach 1:

The patent replaces electrical data processing systems with optical communication that preserves full data quality. The optical modulator modulates the polarisation state of light to encode complete measurement data, transmitting all relevant information without compression or reduction, thereby maintaining maximum data quality while efficiently utilizing the high bandwidth optical channel

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Device complexity

If standard optical components are used downhole, then the system is simpler, but the components are temperature sensitive and unreliable at high temperatures

Engineering Contradiction:
Improveoptical component complexityVSAvoidcomponent reliability at high temperature
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The patent uses a polarisation modulator that operates passively by modulating the polarisation state of incoming light rather than generating light itself. This approach allows the use of simpler optical components at the remote unit that are less sensitive to temperature variations, improving reliability in high-temperature downhole environments

Inventive Principle:
Principle #26Copying

Solution Approach 2:

The patent extracts the light source function from the remote downhole unit and places it at the surface receiving unit. The remote unit only contains the polarisation modulator which passively modulates incoming light, eliminating temperature-sensitive components from the high-temperature environment and significantly improving system reliability

Inventive Principle:
Principle #2Taking out (Extraction)

4Productivity

If optical communication is implemented, then high bandwidth is achieved, but the polarisation state must be precisely controlled for reliable modulation

Engineering Contradiction:
Improvedata transfer rateVSAvoidpolarisation control complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The patent inverts the traditional approach by using the polarisation modulator to modulate the polarisation state of light rather than trying to maintain a fixed polarisation state. The polarisation beam splitter then separates the modulated light into two orthogonal polarisation components, each carrying independent data streams, achieving high bandwidth without complex polarisation control

Inventive Principle:
Principle #13The other way round (Inversion)

Solution Approach 2:

The patent segments the optical signal into two orthogonal polarisation components using the polarisation beam splitter. Each polarisation component can be independently detected and processed, effectively doubling the data transfer capacity while using relatively simple modulation and detection components at each end

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system provides robust, high-bandwidth data transfer independent of input polarisation, enabling advanced monitoring and faster logging operations while maintaining data quality, and allows for simultaneous use of the optical fibre for telemetry and distributed fibre optical sensing.

Implementation Method 1

A light source emits light that is divided into two beams depending on light polarisation, using a polarisation beam splitter/combiner

Methodology Applied
Scientific EffectPolarisation: Polarisation

Implementation Method 2

A polarisation beam splitter/combiner in combination with an optical modulator ensures consistent modulation depth and high bandwidth data transfer

Methodology Applied
Scientific EffectElectro-optical modulation: Electro-Optic Effects

Data Source

PatentEP3329095B1A wellbore fibre optical communication system
Publication Date: 2021.08.25 BERGEN TECH CENT
  • EP3329095B1 patent drawingFigure 1
  • EP3329095B1 patent drawingFigure 2
  • EP3329095B1 patent drawingFigure 3

AI summary

Wellbore fibre optical communication system (100) comprising; - a remote device (410) and a local device (210) said local device (210) comprising a light source (211), and said remote device (410) comprising - an optical modulator (412), and - a polarization control means (418) comprising - an polarization beam splitter (411) arranged for optical interconnection with said light source (211) via an optical fibre and configured for splitting incoming light from said light source (211) into first and second light signals with respective first and second orthogonal polarizations (P1, P2), and a polarization rotation element (413) configured for rotating said second light signal, to said first polarization (P1), wherein said polarization control means (418) is further configured for providing both said un-rotated first light signal and said rotated second light signal as input light signals to said optical modulator (412).