Wellbore Planning Simulator for Drilling Optimization

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Solution Overview

Problem

Conventional automated planning systems are inadequate for handling complex physical systems in the upstream oil and gas drilling domain, as they lack the capability to effectively model and simulate borehole conditions, leading to inefficient and risky drilling operations.

Innovation Solution

A wellbore planning and simulation system that connects a generic planner to a borehole condition simulator, allowing for the evaluation of drilling plans and simulation of borehole conditions to determine optimal operations, thereby improving the accuracy and efficiency of drilling operations.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a generic planner is used to generate wellbore plans, then the planning system is simpler and more versatile, but the plan accuracy and safety are insufficient due to lack of borehole condition consideration

Engineering Contradiction:
Improveplanner versatilityVSAvoidplan safety
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

A borehole condition simulator is introduced as an intermediary component between the generic planner and the drilling operation. The simulator evaluates borehole conditions (cuttings concentration, fluid flow, temperature) and provides feedback to the planner, enabling the generic planner to generate safer and more accurate wellbore plans without sacrificing its versatility and simplicity.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If borehole condition simulation is integrated into the planning system, then the accuracy and safety of drilling plans improve, but the system complexity increases

Engineering Contradiction:
Improveplan safetyVSAvoidsystem complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The system is segmented into distinct functional modules: a generic planner module that handles high-level drilling plan generation, and a borehole condition simulator module that handles detailed physical condition evaluation. This segmentation allows each module to specialize in its function while maintaining overall system manageability and reducing complexity through clear separation of concerns.

Inventive Principle:
Principle #1Segmentation

3Speed

If conventional planning methods are used, then the operation speed is faster, but the non-productive time increases due to lack of optimization

Engineering Contradiction:
Improveplanning speedVSAvoidnon-productive time
Core Design Contradiction:
SpeedVSLoss of time

Solution Approach 1:

The borehole condition simulator provides real-time feedback on drilling parameters and their impact on borehole conditions. This feedback loop enables the planner to optimize drilling sequences and parameters, identifying and eliminating non-productive time (such as unnecessary waiting periods or suboptimal drilling sequences) while maintaining fast planning speed through efficient simulation algorithms.

Inventive Principle:
Principle #23Feedback

Data Source

PatentUS20220403729A1Automated wellbore planning based on wellbore condition
Publication Date: 2022.12.22 SCHLUMBERGER TECH CORP
  • US20220403729A1 patent drawing
  • US20220403729A1 patent drawing
  • US20220403729A1 patent drawing

AI summary

Systems and methods facilitate wellbore planning and cleaning operations, and generally relate to use of a planning system that interfaces with a simulator. The planner and simulator interact, via the interface, to evaluate various wellbore plans and the effects of the plans on cuttings accumulation, cuttings transport, wellbore geometry, or other borehole conditions. The cost, risk, time, or other associated outcomes of the plans can be compared and evaluated and selected. The plan is then implemented. Planning can continue in substantially real-time to continue modifying the plan to provide a desired balance of outcomes.