Wellbore Repeater Relay System for Downhole Data Transmission

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Current systems for hydrocarbon recovery in subterranean wellbores face challenges in efficiently transmitting data from downhole sensors to the surface, particularly due to the depth and complexity of wellbore environments, which hinders real-time monitoring and analysis of wellbore conditions, casing, cement, and fluid compositions.

Innovation Solution

A relay system comprising communication units placed along the wellbore or casing, utilizing a 'bucket brigade' or 'hop' method to efficiently transmit data from MEMS sensors to a processor unit, either via wireline or through the casing, allowing for dynamic assignment of communication paths to ensure data reaches the surface for processing.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If data is transmitted directly from downhole sensors to the surface through traditional methods, then the system structure remains simple, but the data transmission reliability deteriorates due to wellbore depth and environmental complexity

Engineering Contradiction:
Improvedata transmission reliabilityVSAvoidcommunication system complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The communication system is divided into multiple communication units positioned at different depths within the wellbore. Each unit independently transmits data segments to the surface, eliminating the single-point failure risk and improving overall transmission reliability through distributed architecture.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Communication units positioned at intermediate depths within the wellbore serve as relay stations, forwarding data between downhole sensors and the surface. These intermediaries overcome the limitations of direct long-distance transmission by breaking the communication path into shorter, more reliable segments.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If communication units are positioned at regular intervals along the wellbore, then data transmission coverage is improved, but the device complexity and installation difficulty increase

Engineering Contradiction:
Improvedata transmission coverageVSAvoidinstallation ease
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

Each communication unit is designed as a universal module capable of performing the same communication function regardless of its position in the wellbore. This standardization simplifies installation and manufacturing while ensuring consistent coverage, as identical units can be deployed at any interval without requiring custom configurations.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Productivity

If data is transmitted in real-time from downhole to surface, then operational decision-making efficiency is improved, but the energy consumption increases

Engineering Contradiction:
Improveoperational efficiencyVSAvoidenergy consumption
Core Design Contradiction:
ProductivityVSUse of energy by moving object

Solution Approach 1:

The communication units transmit data in periodic bursts rather than continuous streams, reducing energy consumption while maintaining real-time monitoring capabilities. Data is collected and transmitted at optimized intervals based on wellbore conditions and operational requirements, balancing productivity needs with energy constraints.

Inventive Principle:
Principle #19Periodic action

Data Source

PatentUS10323509B2Repeater for a wellbore
Publication Date: 2019.06.18 HALLIBURTON ENERGY SERVICES INC
  • US10323509B2 patent drawing
  • US10323509B2 patent drawing
  • US10323509B2 patent drawing

AI summary

A repeater system provided in a wellbore including a plurality of communication units spaced at intervals along a length of a wellbore, the communication units being communicatively coupled via a transmission medium. The communication units are configured to relay data from one communication unit to another communication unit selected from the plurality of communication units along the transmission medium, wherein at least one of the communication units is hopped over as data is relayed across the plurality of communication units along the length of the wellbore.