Wellbore Tubular Inner Diameter Variation for Flow Monitoring
Find Innovative SolutionsGenerate Solutions
Solution Overview
Problem
Monitoring fluid flow in wellbores is challenging due to variations in reservoir properties, non-linear drilling, and directional drilling, which complicates the replication of in-situ conditions and affects production flow monitoring.
Innovation Solution
A wellbore tubular with an expanded inner diameter is used, equipped with distributed fiber optic sensors, distributed acoustic sensors, and other sensing technologies to measure signal variations across flow disturbances, allowing for precise monitoring of fluid flow by creating areas of larger inner diameter using an expansion tool, either before or after cementing, to avoid damaging sensors.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Reliability
If sensors are installed in the wellbore tubular before cementing operations, then flow monitoring capability is established, but sensors may be damaged during cementing operations
Solution Approach 1:
The patent applies preliminary action by installing sensors after cementing operations are completed, rather than before. This sequencing ensures that sensors are not exposed to potential damage from cementing operations, while still enabling flow monitoring to begin as soon as the well is ready for production. The wellbore tubular is prepared with appropriate features (such as expanded sections or flow disturbances) in advance, so that sensor installation and flow monitoring can proceed immediately after cementing without delay.
2Measurement precision
If the inner diameter of the wellbore tubular is uniform, then manufacturing is simpler, but flow monitoring accuracy is reduced due to lack of flow disturbances
Solution Approach 1:
The patent applies local quality by creating localized variations in the inner diameter of the wellbore tubular at specific positions, rather than making the entire tubular non-uniform. These local variations (such as expanded sections or deliberate constrictions) serve as flow disturbances that generate measurable pressure signals for flow monitoring. The majority of the tubular maintains a uniform diameter for ease of manufacture, while only specific local regions are modified to provide the necessary flow characteristics for accurate monitoring.
3Measurement precision
If the inner diameter is increased to improve flow monitoring, then flow disturbances are enhanced, but production capacity is reduced
Solution Approach 1:
The patent applies local quality by creating localized expanded sections or variations in the inner diameter at specific positions within the wellbore tubular, rather than increasing the diameter along the entire length. These local expansions generate flow disturbances and pressure signals that enhance flow monitoring capability, while the majority of the tubular maintains its original smaller diameter that preserves production capacity. The localized modifications minimize the overall impact on flow capacity while providing sufficient flow disturbances for accurate monitoring.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
This approach enables accurate and non-invasive monitoring of hydrocarbon production flow without restricting production or requiring additional equipment, allowing for real-time fluid allocation and effective well maintenance, while avoiding potential damage to sensors during cementing operations.
Implementation Method 1
The changes in the inner diameter along the wellbore tubular can cause reflections of pressure pulses that can be used to monitor fluid flow in the wellbore
Data Source
AI summary
A wellbore system includes a wellbore tubular with local inner diameter variation. The system includes a wellbore tubular that is positionable in a wellbore for producing hydrocarbon fluid. The wellbore tubular includes at least one portion of an inner wall with a greater inner diameter than other portions of the inner wall of the wellbore tubular. The system includes a fiber optic cable of a fiber optic sensing system that is positionable in the wellbore for measuring flow disturbance of production fluid at the at least one portion of the inner wall to monitor hydrocarbon production flow.


