Wellsite Equipment Automatic Configuration via Self-Identification

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Solution Overview

Problem

Current wellsite equipment configuration processes are manual and lack clear operational parameter indications, leading to inefficiencies and potential misconfigurations during hydrocarbon extraction operations.

Innovation Solution

An automatic configuration system utilizing a monitoring and control unit that connects wirelessly or via wired connections to wellsite equipment, using electronic storage devices and sensors to identify and configure equipment based on predetermined operational parameters, optimizing system performance and reducing non-performance time.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If manual configuration of wellsite equipment is used, then the operator can control the equipment, but the configuration process is time-consuming and prone to errors

Engineering Contradiction:
Improveconfiguration accuracyVSAvoidconfiguration time
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The wellsite equipment performs self-identification and self-registration by automatically transmitting its identity and operational parameters to the monitoring and control unit upon connection, eliminating the need for manual configuration input and reducing both time and errors

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The patent replaces manual mechanical configuration operations with an automated electronic system that uses sensors, electronic storage devices, and wireless communication to automatically identify, register, and configure equipment parameters

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Adaptability or versatility

If equipment replacement is performed, then the system can adapt to different operations, but additional manual configuration is required

Engineering Contradiction:
Improveequipment interchangeabilityVSAvoidconfiguration complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

When equipment is replaced or connected, the new equipment automatically transmits its identity and operational parameters to the monitoring and control unit, which then automatically configures the system, eliminating manual reconfiguration efforts

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The monitoring and control unit serves multiple functions including equipment identification, parameter storage, configuration management, and system optimization, making the system adaptable to different equipment types without increasing operational complexity

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Productivity

If optimal configurations are adjusted after equipment interconnection, then system performance is optimized, but the configuration process becomes more complex

Engineering Contradiction:
Improvesystem performanceVSAvoidconfiguration management
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The monitoring and control unit continuously monitors equipment performance and automatically adjusts operational parameters to optimize system productivity, using feedback loops to maintain optimal configurations without manual intervention

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system pre-stores optimal operational parameters for different equipment types in its database, allowing automatic configuration and optimization without requiring complex real-time calculations or manual adjustment

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentUS12258843B2Wellsite automatic configuration systems and methods of operation
Publication Date: 2025.03.25 HALLIBURTON ENERGY SERVICES INC
  • US12258843B2 patent drawing
  • US12258843B2 patent drawing
  • US12258843B2 patent drawing

AI summary

The well system includes a first piece of wellsite equipment and a monitoring and control unit. The first piece of wellsite equipment includes an electronic storage device storing information related to the first piece of wellsite equipment. The monitoring and control unit is in electronic communication with the storage device of the first piece of wellsite equipment and configured to receive the stored information from the first piece of wellsite equipment, identify the first piece of wellsite equipment, and configure operational settings of the first piece of wellsite equipment.