Wellsite Inventory RFID Tracking for Real-Time Drilling Analysis

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Solution Overview

Problem

Current data analysis in well drilling operations lacks real-time information on consumable usage and inventory management, making it difficult to assess the efficacy of consumables, track availability, and project needs, which hampers wellsite supply-chain management, customer billing, and regulatory compliance.

Innovation Solution

Implementing an information handling system that uses electronic tags on consumables and pallets to track inventory in real-time, integrating with sensors and software to update databases and visualize data for immediate analysis and decision-making.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If manual tracking of consumable usage is used, then implementation complexity is low, but real-time inventory monitoring capability is poor

Engineering Contradiction:
Improvereal-time inventory monitoring capabilityVSAvoidimplementation complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The system integrates multiple functions into a unified platform: RFID tags provide both identification and tracking, the database管理系统 handles inventory records and usage data, and the analytics engine processes information across multiple dimensions (inventory status, consumption patterns, predictive analytics). This multi-functional integration achieves comprehensive real-time monitoring without requiring separate specialized systems for each function.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent replaces manual mechanical tracking methods with automated electronic systems. RFID technology substitutes for physical inventory counts and manual logging, while automated sensors and electronic databases replace paper-based or spreadsheet-based tracking systems. This substitution enables real-time data capture and processing without human intervention in the tracking process.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Measurement precision

If comprehensive data collection from multiple sources is implemented, then analysis accuracy improves, but data processing time increases

Engineering Contradiction:
Improveanalysis accuracyVSAvoiddata processing time
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The system performs preliminary data processing and validation at the point of data generation. Sensors continuously stream data that is pre-filtered, pre-processed, and validated against expected parameters before reaching the central database. This preliminary action ensures that only clean, relevant data is stored and analyzed, reducing subsequent processing time while maintaining high analysis accuracy.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The analytics engine implements continuous feedback loops that monitor data quality and processing efficiency. When data anomalies or processing bottlenecks are detected, the system automatically adjusts data collection parameters, prioritizes critical data streams, and optimizes processing algorithms. This feedback mechanism maintains high analysis accuracy while dynamically managing processing time requirements.

Inventive Principle:
Principle #23Feedback

Data Source

PatentUS10417608B2Real-time analysis of wellsite inventory activity
Publication Date: 2019.09.17 HALLIBURTON ENERGY SERVICES INC
  • US10417608B2 patent drawing
  • US10417608B2 patent drawing
  • US10417608B2 patent drawing

AI summary

A method and apparatus for real-time analysis of wellsite inventory activity is described. The method includes logging receipt of inventory items at a wellsite and tracking their use. In certain embodiments, the inventory may be chemical sacks mixed into drilling fluids, and their use may be tracked with an RFID scanner near the threshold of a mixing hopper. The tracking information may be used to update an inventory management database. When an item is used, real-time wellsite data may be analyzed to determine its impact on drilling performance. The efficacy of the item may thereby be determined and stored in a predictive model database. In making future wellsite drilling decisions, the predictive model database may be used to select cost-efficient performance improvement solutions. Additionally, performance information may be used to correct real-time data measured during future uses of the inventory item. Reports may be produced from the collected information, including billing reports, regulatory reports, and end-of-well reports. Information collected from various wells may assist during planning for future well-sites, including assessing inventory needs, developing a logistical plan, and bidding on projects.