Wet Vacuum Cleaner Head with Guide Channels to Reduce Water Pooling

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Solution Overview

Problem

Wet vacuum cleaners with reduced footprints face issues with water puddling, especially when stationary, as the airflow can pull water towards the suction nozzle, leading to puddle formation and curved water traces during movement, particularly on sharp turns, without effective forces to remove the water.

Innovation Solution

The cleaning head design incorporates inward projections with guide channels that create a region of greater spacing than the minimum spacing between the rotary brushes, promoting lateral airflow to prevent pooling and curved traces, and features support wheels positioned to allow airflow without blocking, ensuring efficient water pickup and reduced puddle formation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If the footprint of the cleaning head is reduced to consume less power and improve maneuverability, then energy consumption decreases and ease of operation improves, but water pickup capability deteriorates leading to puddle formation

Engineering Contradiction:
Improvepower consumptionVSAvoidwater pickup capability
Core Design Contradiction:
Use of energy by moving objectVSReliability

Solution Approach 1:

The housing is segmented into multiple regions with different spacing characteristics: a first region with minimum spacing, a second region with greater spacing formed by a first projection and guide channel, and a third region with greater spacing formed by a second projection and guide channel. This segmentation allows different zones to perform different functions - the minimum spacing region for compactness and the greater spacing regions for effective water pickup and airflow generation.

Inventive Principle:
Principle #1Segmentation

2Volume of moving object

If the spacing between the housing and floor is minimized to reduce footprint, then device compactness improves, but airflow generation deteriorates causing water to pool on the floor

Engineering Contradiction:
Improvefootprint sizeVSAvoidairflow velocity
Core Design Contradiction:
Volume of moving objectVSSpeed

Solution Approach 1:

Different regions of the housing have different spacing qualities tailored to their specific functions. The first and second regions have minimum spacing for compactness, while the second and third regions have greater spacing created by projections with guide channels. These localized quality variations enable the housing to simultaneously achieve compact overall dimensions while providing sufficient airflow velocity in specific zones for effective water pickup.

Inventive Principle:
Principle #3Local quality

3Ease of operation

If the cleaning head is moved at sharp turns, then maneuverability improves, but curved water traces are generated due to centrifugal forces

Engineering Contradiction:
ImprovemaneuverabilityVSAvoidcurved water traces
Core Design Contradiction:
Ease of operationVSObject-generated harmful factors

Solution Approach 1:

The guide channels act as intermediary structures that facilitate controlled airflow between the housing and floor. During sharp turns, these guide channels help manage the airflow patterns and water movement, reducing the formation of curved water traces by providing a structured path for air and water interaction, thereby mitigating the harmful effects of centrifugal forces during maneuvering.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The design effectively reduces puddling and curved water traces by promoting inward airflow, ensuring efficient water pickup and maintaining high airflow rates, even during sharp turns, while maintaining a compact and maneuverable cleaning head.

Implementation Method 1

Suction is applied at least to the space between the brushes to draw up liquid from the floor

Methodology Applied
Scientific EffectSuction: Pressure Gradient

Implementation Method 2

the water is picked up using a capillary effect of the brush tufts themselves. When a brush tuft hits the floor, it momentarily has no centrifugal acceleration, so it is then able to soak in some water via capillary effects

Methodology Applied
Scientific EffectCapillary effect: Capillary Action

Implementation Method 3

The rear brush is for example fed with water continuously, so that it will fling water around continuously, both to the inner housing, to the floor, as well as to the front brush

Methodology Applied
Scientific EffectCentrifugal acceleration: Centrifugal Force

Implementation Method 4

the first projection having a first guide channel creating a first region of greater spacing than the minimum spacing; and a second projection extending inwardly from the second side wall into said space, the second projection having a second guide channel creating a second region of greater spacing than the minimum spacing

Methodology Applied
Scientific EffectAirflow: Convection

Data Source

PatentEP4307980B1Cleaning head for a wet vacuum cleaner
Publication Date: 2024.07.17 VERSUNI HLDG BV
  • EP4307980B1 patent drawingFigure 1~3
  • EP4307980B1 patent drawingFigure 4~5
  • EP4307980B1 patent drawingFigure 6~7

AI summary

A cleaning head for a wet vacuum cleaner has first and second rotary brushes, each extending across a width of a housing. The housing comprises a first projection extending inwardly into a space between the brushes and having a first guide channel creating an air cavity over the floor, and a second projection extending inwardly the said space. The second projection has a second guide channel creating another cavity over the floor. These cavities promote lateral air flow into the space between the brushes and thereby reduce pooling of water.