Wound Field Synchronous Machine Rotor Tracking via Exciter Current Harmonics

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Solution Overview

Problem

Existing methods for estimating rotor position in wound field synchronous machines, such as carrier injection sensorless and current harmonic-based techniques, face limitations including increased current burden and applicability only to specific motor configurations, necessitating a more reliable position information approach.

Innovation Solution

A method that estimates the initial rotor position using a carrier injection sensorless stimulation signal and tracks the operating position based on current harmonics of the polyphase exciter field, with calibration to ensure accurate positional control, employing an estimator and tracker module within an electromechanical power transfer system.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If carrier injection sensorless method is used to estimate rotor position, then position information can be obtained, but increased current burden is placed on motor components

Engineering Contradiction:
Improverotor position estimation accuracyVSAvoidcurrent burden on components
Core Design Contradiction:
Measurement precisionVSObject-affected harmful factors

Solution Approach 1:

The patent uses current harmonics from the exciter field as an intermediary to indirectly estimate rotor position, rather than directly injecting carrier signals into the main motor windings. The exciter current harmonics serve as a mediator that carries position information without imposing heavy current burden on the main motor components.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent separates the position estimation function into a distinct exciter field system, independent from the main motor drive system. By using the exciter winding as a separate measurement channel, the main motor components are relieved from carrying additional measurement currents.

Inventive Principle:
Principle #1Segmentation

2Object-affected harmful factors

If current harmonic-based technique from exciter is used, then current burden is reduced, but the technique is only useful for motors with certain numbers of poles and configurations

Engineering Contradiction:
Improvecurrent burden on componentsVSAvoidapplicability to different motor configurations
Core Design Contradiction:
Object-affected harmful factorsVSAdaptability or versatility

Solution Approach 1:

The patent develops a universal position estimation method that works across different motor configurations by using exciter field current harmonics combined with a calibration process. The system can adapt to various pole numbers and configurations through the calibration of tracking parameters, making the method universally applicable rather than configuration-specific.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent employs parameter calibration and adjustment to adapt the position estimation algorithm to different motor configurations. By calibrating the tracking parameters based on the specific motor's exciter field characteristics, the system maintains accuracy across various pole numbers and configurations without requiring fundamental changes to the method.

Inventive Principle:
Principle #35Parameter changes

3Measurement precision

If carrier voltage signal is superimposed on fundamental control signal, then rotor position can be estimated, but the technique requires complex signal processing and calibration

Engineering Contradiction:
Improveangular position estimation accuracyVSAvoidsignal processing and calibration complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent extracts position information from the exciter field current harmonics separately from the main control signals, rather than superimposing carrier signals on the fundamental control signal. This extraction approach simplifies the signal processing by using an independent measurement channel that does not interfere with the primary control system.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent performs initial calibration to establish the relationship between exciter current harmonics and rotor position before normal operation. This preliminary calibration creates a reference framework that simplifies subsequent position tracking, eliminating the need for continuous complex signal processing during motor operation.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach provides reliable rotor position information, reducing current burden and expanding applicability across various motor configurations, enabling precise control and efficient operation of wound field synchronous machines.

Implementation Method 1

A controller generates a carrier voltage signal, which is a relatively high-frequency signal, that is superimposed on a fundamental control voltage signal

Methodology Applied
Scientific EffectElectromagnetic Induction: Electromagnetic Induction

Implementation Method 2

tracking any one of a number of reference positions of the rotor based on current harmonics of the polyphase exciter field

Methodology Applied
Scientific EffectElectromagnetic Induction: Electromagnetic Induction

Data Source

PatentUS8593095B2Wound field synchronous machine rotor tracking using a carrier injection sensorless signal and exciter current
Publication Date: 2013.11.26 HAMILTON SUNDSTRAND CORP
  • US8593095B2 patent drawing
  • US8593095B2 patent drawing
  • US8593095B2 patent drawing

AI summary

An example method of initiating operation of a wound field synchronous machine in a motoring mode includes estimating an initial position of a rotor of a wound field synchronous machine using a carrier injection sensorless stimulation signal. The method tracks an operating position of the rotor based on current harmonics of the wound field synchronous machine. The method also calibrates the tracking using the initial position.