Wheatstone Bridge Sensor Error Detection Circuit

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Solution Overview

Problem

Conventional capacitive sensors with Wheatstone bridge circuits cannot identify errors or defects during operation, leading to incorrect measurement results due to sensor or electronic circuit damage.

Innovation Solution

A method using a Wheatstone bridge circuit with parallel branches, where a control logic applies reference signals to determine useful signals from sensor and reference elements, and switches are used to evaluate these signals for identifying errors by comparing their absolute values within predefined tolerances.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional Wheatstone bridge circuits are used for sensor evaluation, then the basic sensor function is maintained, but error detection capability during operation is lost

Engineering Contradiction:
Improveerror detection capabilityVSAvoidcircuit complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The Wheatstone bridge circuit is divided into two independent parallel branches, each with its own sensor element and reference element. This segmentation allows independent testing of each branch by closing one switch while opening the other, enabling error detection without requiring complete circuit restructuring.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The test procedure is performed preliminarily during sensor operation by sequentially switching between branches. The control logic automatically applies reference signals and compares outputs before normal measurement, allowing error identification without interrupting overall sensor functionality.

Inventive Principle:
Principle #10Preliminary action

2Measurement precision

If sensor elements are damaged after run time, then measurement results become incorrect, but the damage cannot be identified during operation

Engineering Contradiction:
Improvemeasurement accuracyVSAvoiderror detection difficulty
Core Design Contradiction:
Measurement precisionVSDifficulty of detecting and measuring

Solution Approach 1:

The control logic continuously monitors the output signals from both branches and compares them against expected values. When a deviation exceeds a threshold, the system provides feedback indicating potential sensor damage, allowing real-time detection of measurement accuracy degradation.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The circuit dynamically switches between testing modes by controlling the switches in each branch. During normal operation, both branches measure simultaneously; during testing, one branch is isolated while the other is tested with reference signals, enabling adaptive error detection without static circuit limitations.

Inventive Principle:
Principle #15Dynamics

3Reliability

If switches are used to isolate branches for testing, then error identification becomes possible, but additional circuit elements increase complexity

Engineering Contradiction:
Improveerror identification capabilityVSAvoidswitching mechanism complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The switches serve multiple functions: they enable normal dual-branch operation, facilitate sequential testing of individual branches, and allow isolation of defective branches during error conditions. This multi-functionality reduces the need for separate testing circuitry.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The testing functionality is merged with the normal measurement circuitry by using the same Wheatstone bridge structure and switches for both purposes. The control logic integrates test signal generation and output comparison within the existing circuit framework, avoiding additional dedicated testing components.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables effective identification of sensor and electronic circuit errors, ensuring accurate measurement results by detecting differences in useful signals that fall outside predefined tolerances, thus preventing incorrect readings.

Implementation Method 1

Capacitive sensors are available in which two measuring capacitors and two reference capacitors are evaluated with the aid of a Wheatstone bridge circuit

Methodology Applied
Scientific EffectCapacitance: Capacitance

Implementation Method 2

two measuring capacitors and two reference capacitors are evaluated with the aid of a Wheatstone bridge circuit

Methodology Applied
Scientific EffectWheatstone bridge: Wheatstone Bridge

Implementation Method 3

The amplifier may be designed as a low-noise charge-to-voltage converter

Methodology Applied
Scientific EffectCharge-to-voltage conversion:

Data Source

PatentUS12189016B2Method for testing a sensor, and electronic circuit
Publication Date: 2025.01.07 ROBERT BOSCH GMBH
  • US12189016B2 patent drawing
  • US12189016B2 patent drawing

AI summary

A method for testing a sensor within an electronic circuit. The sensor includes a first sensor element and a first reference element in a first branch, and a second sensor element and a second reference element in a second branch of the Wheatstone bridge circuit, which is in parallel with the first branch. The Wheatstone bridge circuit includes first and second inputs for first and second reference signals, respectively, which are each connected to the branches. The first branch includes a first signal output, and the second branch includes a second signal output between the second sensor element and the second reference element. The method includes: opening the first or second switch; applying a predefined first and/or second reference signal(s); and evaluating a first or second useful signal as to whether damage to the sensor or an electrical connection between the sensor and the electronic circuit exists.