Wheel Arch Air Guide Layout for Drag Reduction and Brake Cooling

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Solution Overview

Problem

Existing motor vehicles face challenges in achieving optimal aerodynamics, leading to increased air resistance and energy inefficiency, particularly due to air flow into the wheel arch and excessive contamination of wheel components.

Innovation Solution

An air guidance device with an air guidance element that extends perpendicular to the wheel's axis of rotation, guiding air away from the wheel rim and incorporating features like access openings and vortex generators to manage airflow and brake ventilation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If air flows freely around the wheel arch, then cooling of wheel components is improved, but air resistance increases and aerodynamics deteriorate

Engineering Contradiction:
Improvewheel component coolingVSAvoidair resistance
Core Design Contradiction:
TemperatureVSLoss of energy

Solution Approach 1:

The air guidance element creates localized airflow control with different functions in different regions: the first region directs air toward the wheel center for cooling, while the second region manages air flow to reduce overall drag. This spatial differentiation of airflow functions resolves the contradiction between cooling needs and aerodynamic efficiency.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The air guidance element acts as an intermediary component between the wheel arch and the wheel components. It mediates the airflow by selectively directing air to specific areas (wheel center for cooling) while controlling overall flow patterns to minimize air resistance, thus resolving the conflict between cooling and aerodynamics.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Loss of energy

If the air guidance surface extends over a large area, then aerodynamics improve, but the risk of rubbing against the rotating wheel rim increases

Engineering Contradiction:
Improveair resistance reductionVSAvoidrubbing prevention
Core Design Contradiction:
Loss of energyVSReliability

Solution Approach 1:

The air guidance surface is segmented into multiple regions with different radial extensions: a first region extending further radially for effective airflow control, and a second region with limited radial extension to prevent rubbing. This segmentation allows the surface to achieve sufficient aerodynamic effect while maintaining safe clearance from the rotating wheel rim.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The air guidance element implements partial action by extending the air guidance surface only to the necessary degree for effective airflow management, rather than maximizing extension. The limited radial extension in the second region provides sufficient aerodynamic benefit while avoiding excessive extension that would cause rubbing with the wheel rim.

Inventive Principle:
Principle #16Partial or excessive action

3Loss of energy

If the air guidance element is positioned close to the wheel rim, then airflow control effectiveness improves, but contamination from the wheel increases

Engineering Contradiction:
Improveairflow control efficiencyVSAvoidwheel contamination
Core Design Contradiction:
Loss of energyVSObject-affected harmful factors

Solution Approach 1:

The air guidance element creates localized airflow patterns that direct air away from contaminated wheel surfaces while maintaining effective control in the wheel arch region. By controlling airflow direction in specific zones, it achieves effective airflow management without exposing the element to excessive contamination.

Inventive Principle:
Principle #3Local quality

4Temperature

If access openings are provided in the air guidance element, then brake ventilation is improved, but aerodynamics may deteriorate

Engineering Contradiction:
Improvebrake coolingVSAvoidair resistance
Core Design Contradiction:
TemperatureVSLoss of energy

Solution Approach 1:

Access openings are provided in specific local regions of the air guidance element where they can provide brake ventilation without significantly disrupting the overall airflow control function. The localized placement of openings allows brake cooling while maintaining aerodynamic efficiency in the broader flow pattern.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution reduces air resistance, minimizes contamination, and enhances energy efficiency by directing airflow effectively, allowing for improved aerodynamics and targeted brake cooling.

Implementation Method 1

The air guidance element has an air guidance surface, by means of which air that flows over the air guidance surface during a journey may be guided

Methodology Applied
Scientific EffectAirflow guidance:

Implementation Method 2

incorporating features like access openings and vortex generators to manage airflow and brake ventilation

Methodology Applied
Scientific EffectVortex generation: Vortex Generator

Implementation Method 3

enhances energy efficiency by directing airflow effectively, allowing for improved aerodynamics and targeted brake cooling

Methodology Applied
Scientific EffectConvection cooling: Convection

Data Source

PatentUS12473041B2Air guidance device for a motor car, particularly for a passenger car, and motor car
Publication Date: 2025.11.18 MERCEDES BENZ GROUP AG
  • US12473041B2 patent drawing
  • US12473041B2 patent drawing

AI summary

An air guidance device of a motor car, where the motor car has a wheel rotatable around an axis of wheel rotation and the wheel has a wheel rim with an internal diameter, includes an air guidance element assigned to the wheel that has an air guidance surface. Air flowing over the air guidance surface during a journey of the motor car is guidable by the air guidance surface. The air guidance surface extends in a plane running perpendicularly to the axis of wheel rotation, directly borders an inner flank of the wheel rim inwards in a transverse direction of the motor car and/or upwards in a vertical direction of the motor car in a lower region in the vertical direction of the motor car, and extends over less than half of the internal diameter in the vertical direction of the motor car.