Wheel Assembly with Universal Axle-Engaging Hub

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

There is a need for a secure and efficient method to couple wheels to axles in wheeled containers, such as trash and recyclable material containers, to ensure stable transportation without the use of additional fasteners.

Innovation Solution

A wheel assembly that includes a wheel, an axle, and an axle-engaging wheel hub or a wheel hub adapted for use with a fastener, allowing the wheel to be mounted securely to the axle without the need for additional fastening tools, with options for either axle-engaging or fastener-based mounting depending on assembly preferences.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If traditional wheel mounting methods are used with additional fasteners, then the wheel can be securely mounted to the axle, but the assembly process becomes more complex and costly

Engineering Contradiction:
Improvesecure mountingVSAvoidassembly complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The wheel hub is designed to integrate the mounting function directly into the hub structure itself, merging the wheel mounting mechanism with the hub component. This eliminates the need for separate fasteners and reduces assembly complexity while maintaining secure mounting reliability.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The wheel hub incorporates self-contained mounting features that enable the wheel to be securely attached to the axle without requiring external fastening tools or additional components. The hub structure itself provides the necessary engagement mechanisms for secure mounting.

Inventive Principle:
Principle #25Self-service

2Reliability

If traditional wheel mounting methods with additional fasteners are used, then secure mounting is achieved, but manufacturing costs increase

Engineering Contradiction:
Improvesecure mountingVSAvoidmanufacturing cost
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

By combining the mounting function into the wheel hub structure itself, the invention eliminates the need for separate fastener components. This reduction in part count directly lowers manufacturing costs while maintaining the secure mounting capability through the integrated hub design.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The invention extracts and eliminates the unnecessary fastener components from the traditional wheel mounting system. By removing these extra parts, the design simplifies the manufacturing process and reduces material costs while preserving the essential secure mounting function through the hub's integrated features.

Inventive Principle:
Principle #2Taking out (Extraction)

3Device complexity

If axle-engaging wheel hub is used, then assembly is simplified and costs are reduced, but adaptability to different assembly preferences is limited

Engineering Contradiction:
Improveassembly simplicityVSAvoidassembly method flexibility
Core Design Contradiction:
Device complexityVSAdaptability or versatility

Solution Approach 1:

The wheel hub is designed with universal mounting capabilities that can accommodate different assembly preferences and methods. The integrated hub structure provides multiple engagement options, allowing it to function effectively whether assembled with simple insertion or with additional fastening methods if desired, thus maintaining both simplicity and adaptability.

Inventive Principle:
Principle #6Universality (Multi-functionality)

4Adaptability or versatility

If wheel hub adapted for use with fastener is used, then adaptability to assembly preferences is maintained, but assembly complexity and costs increase

Engineering Contradiction:
Improveassembly method flexibilityVSAvoidassembly complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The wheel hub incorporates universal mounting features that provide adaptability to different assembly preferences without requiring additional fasteners or complex assembly procedures. The hub's design inherently supports various assembly methods while maintaining simplicity, eliminating the need to choose between adaptability and complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS9550395B2Wheel assembly
Publication Date: 2017.01.24 TOTER INC
  • US9550395B2 patent drawing
  • US9550395B2 patent drawing
  • US9550395B2 patent drawing

AI summary

A wheel assembly is provided which includes a wheel, an axle, and an axle-engaging wheel hub for mounting the wheel to the axle. A wheel assembly is provided which includes a wheel, an axle, and a wheel hub which is adapted for use with a fastener for mounting the wheel to the axle. A wheel assembly is provided which includes a wheel that is adapted to receive either an axle-engaging wheel hub or a wheel hub which is adapted for use with a fastener for mounting the wheel to the axle depending upon the preference of the assembler. Wheeled containers and methods of assembly thereof are also provided for use with such wheel assemblies.