Vehicle Wheel Cover Anti-Rotation Wall Design

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Solution Overview

Problem

Existing wheel hubcaps with anti-rotation devices have large operational clearances to maintain accessibility for tire pressure control, making them unattractive and inefficient, while also risking corrosion protection and secure fixation.

Innovation Solution

A wheel design featuring a hubcap with an inner face having walls that project longitudinally parallel to the fixing screws, providing a single point of contact and oblique orientation to facilitate precise positioning with minimal clearance, ensuring secure rotation and easy assembly.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If a hubcap comprises an anti-rotation device with large clearance to maintain accessibility for valve control, then the ease of operation is improved, but the manufacturing precision and aesthetic quality deteriorate

Engineering Contradiction:
Improveaccessibility for valve controlVSAvoidpositioning precision of anti-rotation device
Core Design Contradiction:
Ease of operationVSManufacturing precision

Solution Approach 1:

The patent transitions from a radial clearance-based anti-rotation mechanism to an axial contact-based mechanism. The inclined wall contacts the fixing screw head at its lateral edge, using axial force components rather than radial clearance, thereby achieving precise angular positioning without compromising valve accessibility.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The patent changes the geometric parameters of the anti-rotation mechanism by introducing an inclined wall with a specific angle (3-30 degrees). This angular parameter allows the wall to contact the fixing screw head at its lateral edge, creating a mechanical stop that provides precise positioning while maintaining the necessary clearance for valve operations.

Inventive Principle:
Principle #35Parameter changes

2Ease of manufacture

If a hubcap uses a conventional anti-rotation device with large clearance, then the ease of assembly is improved, but the functional play and reliability worsen

Engineering Contradiction:
Improveease of assemblyVSAvoidfunctional play minimization
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The inclined wall is pre-positioned on the hubcap during manufacturing, oriented at a specific angle to contact the lateral edge of the fixing screw head. This preliminary configuration ensures that when the hubcap is assembled, the anti-rotation function is automatically activated with minimal clearance, eliminating the need for large adjustment clearances.

Inventive Principle:
Principle #10Preliminary action

3Object-affected harmful factors

If a hubcap minimizes the opening size for valve access, then the corrosion protection and aesthetic quality are improved, but the ease of operation for pressure control worsens

Engineering Contradiction:
Improvecorrosion protectionVSAvoidaccessibility for pressure control
Core Design Contradiction:
Object-affected harmful factorsVSEase of operation

Solution Approach 1:

The patent extracts the anti-rotation function from the valve access opening area by positioning it at the periphery where it contacts the fixing screw head. This separation allows the central opening to be minimized for corrosion protection while the peripheral anti-rotation mechanism ensures precise positioning for easy valve access.

Inventive Principle:
Principle #2Taking out (Extraction)

Data Source

PatentEP2763858B1Vehicle wheel comprising a cover, and corresponding cover
Publication Date: 2015.11.18 PEUGEOT CITROEN AUTOMOBILES SA
  • EP2763858B1 patent drawingFigure 1~2
  • EP2763858B1 patent drawingFigure 3

AI summary

The invention relates to a wheel for a vehicle, in particular for a motor vehicle, comprising a rim (1), fixing screws (3) for securing the rim (1) to a part of the vehicle, and a cover (2) having a so-called inner face (22) positioned facing a part of the rim (1) such as to conceal the fixing screws (3). The cover (2) comprises at least one wall (25) that projects from the aforementioned inner face (22) in a so-called longitudinal direction substantially parallel to the axis of the fixing screws (3), such as to form an obstacle against which one of the fixing screws (3) abuts when the cover (2) is rotated. The wheel is characterised in that one side face (251) of the above-mentioned wall (25) is shaped to have a single point of contact with the fixing screw (3) in the longitudinal direction.