Wheel Generator Rolling Contact for High-Speed Energy Recovery

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Solution Overview

Problem

Existing wheel generators experience friction and efficiency issues at higher speeds due to direct contact between levers and the tire, leading to heating, damage, and reduced effectiveness.

Innovation Solution

A converter design with rotatably mounted lever elements and contact elements parallel to the wheel's axis minimizes friction by allowing the contact elements to roll, increasing the angular range of lever movement, and uses a mechanical coupling system to transfer energy efficiently to generators.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If direct contact between levers and wheel tire is used, then energy conversion is achieved, but friction and heating increase at higher speeds

Engineering Contradiction:
Improveenergy conversionVSAvoidfriction and heating
Core Design Contradiction:
PowerVSObject-affected harmful factors

Solution Approach 1:

A contact element with a rolling surface is introduced as an intermediary between the lever and the wheel tire. This rolling contact element mediates the interaction, allowing the lever to follow the tire's deformation while minimizing direct sliding friction through rolling motion, thereby reducing heating and wear at higher speeds

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent replaces sliding friction-based mechanical contact with rolling friction-based contact. By substituting the direct sliding interface with a rolling element, the system reduces energy loss to friction and heat while maintaining the necessary mechanical coupling for energy conversion

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Object-affected harmful factors

If levers are arranged at an angle under 45° to the tire surface, then friction is reduced, but effective displacement and angular range are reduced

Engineering Contradiction:
ImprovefrictionVSAvoidangular range
Core Design Contradiction:
Object-affected harmful factorsVSLength of moving object

Solution Approach 1:

The contact element is designed to rotate dynamically about an axis parallel to the wheel axis, allowing it to adapt its orientation to the tire's deformation while maintaining optimal contact. This dynamic adjustment enables the lever to achieve greater angular displacement without increasing sliding friction, as the contact element rolls rather than slides

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution ensures reliable operation at higher speeds with increased efficiency by reducing friction and optimizing lever displacement, enabling continuous energy recovery from tire deformation.

Implementation Method 1

the contact element is rotatably housed in/at the lever element about an axis of rotation such that the contact element establishes contact between the lever element and the wheel tire

Methodology Applied
Scientific EffectRolling: Roller

Implementation Method 2

a mechanical coupling element which is suitable for transferring the force occurring due to the rotational movement of the lever element

Methodology Applied
Scientific EffectMechanical coupling: Gear

Implementation Method 3

at least one electric generator configured to convert the force preferably transferred by the mechanical coupling element into electrical energy

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Data Source

PatentUS12404843B2Wheel generator
Publication Date: 2025.09.02 KES TECH GRP GMBH
  • US12404843B2 patent drawing
  • US12404843B2 patent drawing
  • US12404843B2 patent drawing

AI summary

The present invention relates to a wheel generator, namely a converter for obtaining electrical energy in a rolling wheel of a vehicle from the deformation of the wheel tire due to contact with the road surface, a system for obtaining electrical energy including the converter, as well as a vehicle or wheel including the system.