Quick-Release Wheel Hub Engaging Device for Removable Power Module

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Solution Overview

Problem

Existing electric wheel sets are difficult to remove from vehicles without assistance, and the process of installing a removable power module is cumbersome due to alignment issues with mechanisms like stop, gear, and clutch systems, reducing user convenience.

Innovation Solution

A wheel set with a quick-release engaging device featuring a wheel hub and transmitting member with elastic members and corresponding engaging holes and members, allowing for easy installation and uninstallation without alignment requirements, and enabling the power module to be removed independently, thus reducing weight for delivery.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If the power module is integrated with the wheel hub using traditional fastening methods, then the connection strength is sufficient, but the installation and removal process becomes complex and requires assistance

Engineering Contradiction:
Improveconnection strengthVSAvoidinstallation convenience
Core Design Contradiction:
StrengthVSEase of operation

Solution Approach 1:

The engaging device is divided into multiple independent components: wheel hub, transmitting member, engaging members, and elastic members. This segmentation allows the power module to be quickly assembled and disassembled by simply connecting or disconnecting these modular parts, eliminating the need for complex fastening operations and external assistance.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The elastic members automatically engage the transmitting member with the wheel hub when the power module is installed, and automatically disengage when removed. This self-actuating mechanism eliminates the need for external assistance or complex manual operations during installation and removal, while maintaining secure connection during operation.

Inventive Principle:
Principle #25Self-service

2Weight of moving object

If the power module is designed to be removable for delivery convenience, then the weight reduction for delivery is achieved, but alignment problems arise during installation

Engineering Contradiction:
Improvedelivery weightVSAvoidalignment precision
Core Design Contradiction:
Weight of moving objectVSManufacturing precision

Solution Approach 1:

The engaging members and engaging holes are designed with asymmetric shapes that provide built-in alignment guidance. The unique shape configuration ensures that the transmitting member can only be inserted in the correct orientation, automatically achieving proper alignment with the wheel hub's stop mechanism, gear mechanism, and clutch mechanism without requiring multiple angle adjustments.

Inventive Principle:
Principle #4Asymmetry

Solution Approach 2:

The engaging members act as intermediary elements between the transmitting member and the wheel hub. These intermediaries guide the alignment process by fitting into corresponding engaging holes, ensuring that all internal mechanisms (stop mechanism, gear mechanism, clutch mechanism) are properly aligned during installation without requiring precise manual positioning.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Weight of moving object

If the power module is removed from the wheel set, then the weight is reduced for delivery, but the wheel set cannot function as an ordinary wheel

Engineering Contradiction:
Improvedelivery weightVSAvoidfunctional versatility
Core Design Contradiction:
Weight of moving objectVSAdaptability or versatility

Solution Approach 1:

The wheel set is designed with universal functionality through the removable power module configuration. The basic wheel structure can function independently as an ordinary wheel when the power module is removed, while also being capable of functioning as a powered wheel when the power module is installed. This multi-functional design allows the same wheel set to adapt to different operational requirements.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Facilitates easy installation and removal of the power module, eliminating the need for extra assistance and reducing alignment complexities, while allowing the wheel set to function as an ordinary wheel after power module removal.

Implementation Method 1

The transmitting member has a plurality of grooves, wherein an elastic member is provided in each of the grooves. One end of each elastic member is connected to one of the grooves, and the other end of each elastic member is connected to an engaging member.

Methodology Applied
Scientific EffectElasticity: Elasticity

Data Source

PatentUS10189347B2Engaging device for wheel and wheel set having removable power module
Publication Date: 2019.01.29 IND TECH RES INST
  • US10189347B2 patent drawing
  • US10189347B2 patent drawing
  • US10189347B2 patent drawing

AI summary

An engaging device for a wheel is provided. The engaging device includes a wheel hub and a transmitting member. The wheel hub is located in the center of a wheel. The wheel hub has a plurality of engaging holes. The transmitting member has a plurality of grooves, wherein an elastic member is provided in each of the grooves. One end of the elastic member is connected to the groove, and the other end of the elastic member is connected to an engaging member. The shapes of the engaging members and the engaging holes correspond to each other, so that the engaging members fit into the engaging holes.