Wheel Hub Locking Assembly With Movable Anti-Unscrewing Levers

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Solution Overview

Problem

Existing central locking systems for securing wheel rims to wheel hubs in vehicles are prone to accidental unscrewing due to high torque during acceleration or braking, leading to potential wheel loss, and existing solutions are complex and difficult to manufacture or assemble.

Innovation Solution

A locking assembly with a locking element featuring movable securing means, such as locking levers, that engage with a hub abutment surface to prevent loosening, and a screw tool that moves the securing means to a release position for easy wheel removal.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If a central locking element is used to fasten the wheel rim, then the ease of wheel changing is improved, but the reliability against accidental unscrewing under high torque deteriorates

Engineering Contradiction:
Improveease of wheel changingVSAvoidresistance to accidental unscrewing
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The locking element incorporates movable securing means (locking levers) that can dynamically shift between a locking position (engaged with the abutment surface to prevent loosening) and a release position (disengaged to allow removal). This dynamic mechanism allows the same central locking element to provide both easy wheel changing and reliable resistance to accidental unscrewing under high torque conditions.

Inventive Principle:
Principle #15Dynamics

2Reliability

If existing solutions are implemented to prevent accidental unscrewing, then the reliability is improved, but the device complexity and manufacturing difficulty increase

Engineering Contradiction:
Improveprevention of accidental unscrewingVSAvoidcomplexity of locking assembly
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The invention merges the central locking element with integrated securing means (locking levers) that have both locking and releasing functions. By combining these functions into a single integrated assembly rather than separate components, the design achieves reliable prevention of accidental unscrewing while maintaining relatively simple structure and manufacturing processes.

Inventive Principle:
Principle #5Merging (Combining)

3Reliability

If a securing means with movable locking lever is used, then the reliability against loosening is improved, but the ease of operation for wheel removal may deteriorate

Engineering Contradiction:
Improveprevention of looseningVSAvoidease of wheel removal
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The locking lever is designed to automatically return to the locking position after the wheel is removed, using its own spring mechanism. This self-service feature eliminates the need for additional manual operations to reset the locking mechanism, maintaining ease of wheel removal while ensuring reliable locking engagement for the next wheel installation.

Inventive Principle:
Principle #25Self-service

Data Source

PatentUS20250388045A1Wheel hub locking system
Publication Date: 2025.12.25 A AGRATI
  • US20250388045A1 patent drawing
  • US20250388045A1 patent drawing
  • US20250388045A1 patent drawing

AI summary

Locking assembly for securing a wheel rim to a wheel hub of a vehicle, comprising a locking element with a cylindrical extension along the wheel hub main axis, having a first threaded section complementary to a hub second threaded section, wherein the locking element has at least one securing means which is movable between a locking position and a release position, said securing means comprising a retaining part which faces a corresponding abutment surface arranged on a hub central tubular portion, when the securing means is in its locking position, in such a way that, in the locking position, loosening of the locking element with respect to the wheel hub is prevented by engagement of said retaining part with said abutment surface.