Independent Wheel-Motor Torque Matching for EV Stability

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Solution Overview

Problem

Existing control systems for electric vehicles with multiple motors struggle to accurately control output torques due to varying motor characteristics caused by temperature changes, leading to reduced straight-running stability and turning performance.

Innovation Solution

A control system that includes a parameter estimator, a reference motor selector, and a motor torque controller to calculate and correct estimated parameters, reducing differences between motors to improve torque control accuracy.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If conventional torque control is used without considering individual motor characteristics, then control simplicity is maintained, but torque control accuracy deteriorates due to temperature-induced flux changes

Engineering Contradiction:
Improvecontrol system complexityVSAvoidtorque control accuracy
Core Design Contradiction:
Device complexityVSMeasurement precision

Solution Approach 1:

The control system performs self-service by automatically estimating each motor's output characteristics and temperature, then using this information to adjust torque commands without external intervention. This self-adjusting mechanism maintains torque control accuracy while keeping the control system relatively simple, as the estimation and compensation are performed autonomously by the control unit.

Inventive Principle:
Principle #25Self-service

Data Source

PatentEP4578707A1Control system for electric vehicle
Publication Date: 2025.07.02 TOYOTA JIDOSHA KK
  • EP4578707A1 patent drawingFigure 1
  • EP4578707A1 patent drawingFigure 2
  • EP4578707A1 patent drawingFigure 3

AI summary

A control system for an electric vehicle (Ve) configured to control output torques of each motor (1, 2, 3, 4) independently so as to improve a running stability and a control stability. Each of the motors (1, 2, 3, 4) is connected individually to one of wheels (11, 12, 13, 14) so that drive forces established by the wheels are controlled independently by controlling output torques of motors (1, 2, 3, 4) independently. A control unit (6) is configured to: calculate estimated parameters of the motors (1, 2, 3, 4); select a reference motor; calculate a difference between the estimated parameters of the reference motor (1, 2, 3, 4) and other motor (1, 2, 3, 4); and control the torques of the motors (1, 2, 3, 4) to reduce a difference between the torques of the reference motor (1, 2, 3, 4) and other motor (1, 2, 3, 4).