Wheel Quick Coupling With Rotational Locking for Fast Exchange

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Traditional vehicle-to-wheel couplings are complex and hinder efficient exchange and disengagement of wheels, often requiring intricate drive trains that complicate the connection between vehicle wheels and frames.

Innovation Solution

A coupling system comprising a coupling and a coupling receiver that allows for easy interfacing and locking mechanisms, enabling quick and efficient attachment and detachment of wheels to a vehicle frame through translational motions, with optional electrical interconnects for power and signal transfer.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If traditional drive trains are used to connect vehicle wheels and frames, then power transmission is achieved, but device complexity increases and wheel exchange efficiency decreases

Engineering Contradiction:
Improvewheel exchange efficiencyVSAvoiddrive train complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The wheel assembly is segmented into a modular unit comprising the wheel, hub, and coupling mechanism that can be independently attached and detached from the vehicle frame. This segmentation eliminates the need for complex drive trains while enabling rapid wheel exchange through simple coupling operations.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The coupling mechanism serves multiple functions: it provides structural connection between wheel and frame, enables rapid attachment/detachment, and eliminates the need for separate drive train components. This multi-functionality reduces overall device complexity while maintaining wheel exchange efficiency.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Ease of operation

If traditional coupling mechanisms are used, then structural connection is achieved, but ease of operation deteriorates due to difficult engagement and disengagement

Engineering Contradiction:
Improvecoupling engagement easeVSAvoidwheel attachment time
Core Design Contradiction:
Ease of operationVSLoss of time

Solution Approach 1:

The coupling mechanism includes pre-positioned coupling ears and corresponding receivers that are prepared in advance for quick engagement. The alignment features and guide surfaces are pre-configured to automatically guide the coupling components into proper position during attachment, eliminating time-consuming manual alignment.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The coupling mechanism incorporates movable locking components that can quickly transition between locked and unlocked states. This dynamic capability allows rapid engagement and disengagement of wheels without requiring complex manual operations or specialized tools.

Inventive Principle:
Principle #15Dynamics

3Adaptability or versatility

If rigid fixed connections are used between wheel and frame, then rotational stability is achieved, but adaptability deteriorates for quick wheel changes

Engineering Contradiction:
Improvewheel exchange capabilityVSAvoidwheel-to-frame connection stability
Core Design Contradiction:
Adaptability or versatilityVSStability of the object's composition

Solution Approach 1:

The coupling mechanism transitions from a static fixed connection to a dynamic system that can rapidly switch between connected and disconnected states. The movable locking components enable the connection to be securely established when engaged while allowing quick release when needed, providing both stability during operation and adaptability for wheel changes.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The coupling mechanism includes self-aligning features and guide surfaces that automatically position the coupling components correctly during engagement. This self-service capability ensures proper alignment and stable connection without requiring complex external alignment procedures or specialized installation tools.

Inventive Principle:
Principle #25Self-service

Data Source

PatentUS12441135B2Quick coupling for wheel-to-vehicle attachment
Publication Date: 2025.10.14 AZAK INC
  • US12441135B2 patent drawing
  • US12441135B2 patent drawing
  • US12441135B2 patent drawing

AI summary

Mechanisms are disclosed for releasably attaching a wheel to a vehicle in a position where the wheel supports a weight of the vehicle. An illustrative quick connect system is described to include a wheel, a vehicle frame, and a coupling system that releasably attaches the wheel to the vehicle frame. The coupling system, when in a coupled state, may substantially prevent or oppose rotation between a wheel core and the vehicle frame.