Wheel Rim Scrap Removal Using Sequential Air-Blowing Nozzles

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Solution Overview

Problem

Conventional methods for removing scraps during wheel rim cutting are labor-intensive, time-consuming, and pose risks to workers, often resulting in incomplete removal and increased production costs.

Innovation Solution

A scrap removing device with a main body, wheel rim positioning member, first blowing member, and second blowing member is used to automatically remove scraps by blowing high-pressure air into the notch of semi-manufactured wheel rims, expelling them from the interior hollow space and then collecting them, reducing manual intervention.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If manual blowout gas gun method is used to remove scraps, then scraps can be removed from wheel rim, but it requires a lot of manpower and is time-consuming

Engineering Contradiction:
Improvescrap removal efficiencyVSAvoidmanual operation complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The patent implements an automatic scrap removal system where the blowing device autonomously removes scraps from the wheel rim without requiring manual operation. The system uses positioning members to automatically align the wheel rim and blowing nozzles, and control logic to automatically activate the blowing sequence, making the entire scrap removal process self-service and eliminating the need for workers to manually operate blowout gas guns.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The patent replaces the manual mechanical operation of blowout gas guns with an automated pneumatic system. The blowing device is controlled by a control unit that automatically activates compressed air supply to multiple blowing nozzles in a specific sequence, substituting human mechanical action with an automated mechanical-pneumatic system that achieves faster and more consistent scrap removal.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Reliability

If manual blowout gas gun method is used to remove scraps, then scraps can be removed from wheel rim, but workers may be accidently injured

Engineering Contradiction:
Improveworker safetyVSAvoidautomation level
Core Design Contradiction:
ReliabilityVSExtent of automation

Solution Approach 1:

The system performs scrap removal automatically without human intervention in the dangerous zone. The wheel rim is positioned on positioning members that hold it stationary, and the blowing nozzles are automatically activated in sequence to blow scraps away, eliminating the need for workers to be present during the high-pressure air blowing operation, thus ensuring worker safety.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The patent introduces positioning members as intermediaries between the wheel rim and the blowing device. These positioning members securely hold the wheel rim in a fixed position and provide a reference framework for the blowing nozzles, acting as a mediator that enables automated operation while protecting workers from exposure to high-pressure air and flying scraps.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Manufacturing precision

If manual blowout gas gun method is used to remove scraps, then scraps can be removed from wheel rim, but it may cause incomplete removal and increases the defective rate

Engineering Contradiction:
Improvescrap removal completenessVSAvoidblowing system complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The patent divides the scrap removal function into multiple independent blowing nozzles positioned at different locations and angles. Each nozzle targets specific areas of the wheel rim (inner circumference, outer circumference, notch regions) with compressed air. This segmented approach ensures comprehensive coverage of all potential scrap locations, achieving complete removal that a single manual blowout gun cannot accomplish consistently.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The control unit activates the blowing nozzles in a specific periodic sequence rather than simultaneously or randomly. The control logic systematically activates each nozzle group in turn, ensuring that all areas of the wheel rim are targeted methodically. This periodic, systematic action pattern guarantees complete scrap removal by covering every region in an organized sequence, preventing incomplete removal defects.

Inventive Principle:
Principle #19Periodic action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The device enables complete and automatic scrap removal, reducing production costs and minimizing worker injury risks while ensuring higher product yield by eliminating incomplete removal issues.

Implementation Method 1

The second blowing member blows air into one end surfaces of the notch on the semi-manufactured wheel rim and scraps in the interior hollow space are blown out from the other end surface of the notch

Methodology Applied
Scientific EffectHigh-pressure air flow: Fluid Spray

Implementation Method 2

the first blowing member blows away the scraps for removing scraps from the other end surface of the notch. Furthermore, the scraps attached on the end surfaces of the notch of the semi-manufactured wheel rim are also blown away by the first blowing member

Methodology Applied
Scientific EffectHigh-pressure air flow: Fluid Spray

Data Source

PatentUS11590619B2Scrap removing device for cutting wheel rim
Publication Date: 2023.02.28 ALEX GLOBAL TECH
  • US11590619B2 patent drawing
  • US11590619B2 patent drawing
  • US11590619B2 patent drawing

AI summary

The present invention discloses a scrap removing device for cutting a wheel rim which comprises a main body having a working surface, a wheel rim positioning member, a first blowing member and a second blowing member sequentially disposed on the working surface from a top side thereof.