Open Differential Wheel Slip Control Under Split Friction

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Solution Overview

Problem

Existing wheel slip control systems in vehicles with open differentials face performance limitations due to latency in communication between actuators, leading to potential loss of traction and actuators 'fighting' each other during split friction scenarios.

Innovation Solution

A system that sets a signed wheel slip limit and activates secondary actuators like service brakes when the wheel slip exceeds this limit, transferring torque to the other wheel to maintain balanced slip across the differential.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If torque control at the actuator level is used to request a certain tyre force, then the braking system can limit vehicle velocity and maintain stability, but significant performance limitations arise due to latencies in communication between different controllers when safety functions request torque override

Engineering Contradiction:
Improveslip control performanceVSAvoidcommunication latency
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The patent merges the primary actuator control and slip control into a single integrated controller. This eliminates the communication latency between separate controllers by consolidating the torque management and slip control functions, allowing real-time response to slip conditions without inter-controller communication delays.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The integrated controller performs multiple functions including primary torque control, slip detection, and corrective torque application. This multi-functional approach replaces the need for separate specialized controllers, reducing system complexity and communication overhead while maintaining comprehensive slip control capability.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Speed

If a tyre model is used to convert torque request into wheel slip request for faster control response, then slip control speed improves, but coordination of slip limits across actuators becomes challenging during split friction scenarios leading to loss of traction and actuators fighting each other

Engineering Contradiction:
Improvecontrol response speedVSAvoidtraction control reliability
Core Design Contradiction:
SpeedVSReliability

Solution Approach 1:

The system applies different slip limits to different wheels based on their individual friction conditions. During split friction scenarios, each wheel receives a customized slip limit appropriate to its local friction coefficient, preventing the actuators from fighting each other while maintaining optimal traction on each wheel.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The slip limits are dynamically adjusted based on real-time detection of split friction conditions. The controller continuously monitors wheel slip and friction conditions, adapting the slip limits for each actuator to match current road conditions, thereby maintaining reliable traction control during changing scenarios.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach reduces the risk of actuators fighting each other and maintains effective traction control by dynamically adjusting slip limits based on vehicle conditions.

Implementation Method 1

individual secondary actuators (such as service brakes) for providing additional force (such as friction force) to the individual wheels, respectively

Methodology Applied
Scientific EffectFriction: Friction

Data Source

PatentEP4005883B1A system and a method for controlling wheel slip of a vehicle
Publication Date: 2025.11.26 VOLVO TRUCK CORP
  • EP4005883B1 patent drawingFigure 1
  • EP4005883B1 patent drawingFigure 2
  • EP4005883B1 patent drawingFigure 3a~4b

AI summary

The invention relates to a system (104) and to a method executed in a vehicle control unit (110), VCU, for controlling wheel slip of a vehicle, wherein the vehicle comprises at least two wheels (102a, 102b) driven by at least primary actuator (106) via an open differential (108). The primary actuator (106) is controlled to rotate at a speed resulting in a slip λem of the primary actuator (106). A signed wheel slip limit λlim is determined by adding a configurable value to the slip λem of the primary actuator, such that λlim > λem. Said at least two wheels (102a, 102b) are controlled to rotate at wheel speeds resulting in respective wheel slips λl, λr below the signed wheel slip limit λlim, wherein each one of λl, λr and λem are signed numerical values.