Wheel Speed Sensor Direction Detection Without Physical Key

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Solution Overview

Problem

Conventional vehicle systems require a physical key to determine the direction of rotation for active wheel speed sensors, limiting sensor substitution and compatibility with passive sensors, especially in commercial vehicles.

Innovation Solution

A system and method that use phase-shifted signals from wheel speed sensors and independent direction signals from other vehicle components to associate direction of rotation with sensor outputs, eliminating the need for a physical key and allowing the same mounting structure for both passive and active sensors.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of information

If active wheel speed sensors are used to determine direction of rotation, then directional information is available, but a physical key is required for alignment which limits sensor substitution and compatibility

Engineering Contradiction:
Improvedirectional informationVSAvoidsensor substitution compatibility
Core Design Contradiction:
Loss of informationVSAdaptability or versatility

Solution Approach 1:

The patent replaces the mechanical physical key alignment system with an electronic/software-based solution. The controller learns to interpret sensor signals by associating them with direction information from other sources (yaw rate sensor, transmission controller), eliminating the need for mechanical alignment keys and enabling both passive and active sensors to provide directional information through software interpretation rather than mechanical configuration

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent makes the mounting structure universal by enabling it to accommodate both passive and active wheel speed sensors with the same physical interface. The controller's learning algorithm universally processes signals from either sensor type, and the system universally accepts direction information from multiple sources (yaw rate sensor, transmission controller, or user input), creating a multi-functional system that works across different sensor types and vehicle configurations

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Ease of manufacture

If passive wheel speed sensors are used, then the mounting structure is simpler and compatible with active sensors, but directional information cannot be determined

Engineering Contradiction:
Improvemounting structure simplicityVSAvoiddirectional information
Core Design Contradiction:
Ease of manufactureVSLoss of information

Solution Approach 1:

The patent introduces intermediary sources of direction information (yaw rate sensor, transmission controller, or user input during testing) that mediate between the passive sensor and the controller. The controller uses these intermediary direction signals to learn and interpret the passive sensor's output patterns, thereby deriving directional information from sensors that originally cannot provide it independently

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent implements a feedback mechanism where the controller receives direction information from external sources, uses it to interpret sensor signals, and then can determine wheel rotation direction. The system continuously learns by comparing sensor signals with known direction states from other vehicle systems, creating a closed-loop learning process that enables passive sensors to provide directional data

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables the determination of wheel rotation direction for both passive and active sensors without a physical key, providing directional information previously unavailable for passive sensors and simplifying sensor installation in commercial vehicles.

Implementation Method 1

The wheel speed sensors may be passive sensors in which rotation of the tone wheel induces an alternating current in the sensor

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Data Source

PatentUS11262375B2System and method for determining the speed and direction of rotation of a vehicle wheel
Publication Date: 2022.03.01 BENDIX COMMERCIAL VEHICLE SYSTEMS LLC
  • US11262375B2 patent drawing
  • US11262375B2 patent drawing
  • US11262375B2 patent drawing

AI summary

A system and method for determining the speed and direction of rotation of a wheel in a vehicle are provided. The system includes a tone wheel configured for rotation with the vehicle wheel and a wheel speed sensor facing the tone wheel. The sensor generates different pluralities of phase-shifted signals responsive to rotation of the tone wheel depending on the direction of rotation of the vehicle wheel. A controller receives one of the pluralities of phase-shifted signals from the sensor, receives a direction signal indicative of the direction of rotation of the vehicle wheel from a source other than the sensor, and associates the plurality of phase-shifted signals with the direction of rotation of the vehicle wheel indicated by the direction signal in a memory.