Dual Wheel Speed Sensor Housing Holder Alignment

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing wheel speed sensing devices face challenges in efficiently assembling and spacing two wheel speed sensors for improved detection accuracy and redundancy while maintaining assembly and space efficiency.

Innovation Solution

A wheel speed sensing device configuration that includes two sensor modules with housings and cable housings connected by a housing holder, which provides a retaining portion and extending portion for secure alignment and attachment to the chassis, ensuring stable operation and efficient assembly of two wheel speed sensors side by side.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If two wheel speed sensors are installed for each wheel to improve detection accuracy and reliability, then measurement precision and reliability are improved, but device complexity and space requirements increase

Engineering Contradiction:
Improvedetection accuracyVSAvoidsensor arrangement complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent combines two separate wheel speed sensors into a single integrated sensor unit with a common housing. The housing contains both sensors and provides a unified mounting structure that connects to the chassis, merging what would traditionally be two separate assemblies into one compact device. This reduces overall complexity while maintaining dual-sensor functionality for improved detection accuracy and redundancy.

Inventive Principle:
Principle #5Merging (Combining)

2Reliability

If two wheel speed sensors are installed for each wheel to improve detection accuracy and reliability, then measurement precision and reliability are improved, but the space required for installation increases

Engineering Contradiction:
ImproveredundancyVSAvoidinstallation space
Core Design Contradiction:
ReliabilityVSArea of stationary object

Solution Approach 1:

The patent employs a nested structure where one sensor is positioned inside the housing of another sensor, or both sensors are arranged in a compact nested configuration within a single housing. This nesting approach allows two sensors to occupy significantly less space than two separate sensors would require, while still providing the redundancy needed for improved reliability.

Inventive Principle:
Principle #7Nested doll (Nesting)

3Stability of the object's composition

If two wheel speed sensors are arranged side by side, then stability and alignment are improved, but assembly complexity increases

Engineering Contradiction:
Improvesensor alignment stabilityVSAvoidassembly ease
Core Design Contradiction:
Stability of the object's compositionVSEase of manufacture

Solution Approach 1:

The patent segments the sensor assembly into modular components: a housing that contains both sensors, individual sensor modules that can be independently installed, and a unified mounting structure. This segmentation allows for pre-assembly and testing of individual components, then straightforward integration into the final assembly, reducing overall assembly complexity while maintaining stable side-by-side sensor alignment.

Inventive Principle:
Principle #1Segmentation

Data Source

PatentUS20240248112A1Wheel speed sensing device
Publication Date: 2024.07.25 HL MANDO CORP
  • US20240248112A1 patent drawing
  • US20240248112A1 patent drawing
  • US20240248112A1 patent drawing

AI summary

A wheel speed sensing device is disclosed. The wheel speed sensing device according to an embodiment of the present disclosure includes a first sensor module including a first housing including a first sensor housing and a first cable housing connected to a rear end of the first sensor housing, a first wheel speed sensor disposed inside the first sensor housing, and a first cable connected to a rear end of the first wheel speed sensor to transmit a detecting signal of the first wheel speed sensor to an electronic controller, while a predetermined front section thereof is disposed inside the first cable housing; a second sensor module including a second housing including a second sensor housing and a second cable housing connected to a rear end of the second sensor housing, a second wheel speed sensor disposed inside the second sensor housing, and a second cable connected to a rear end of the second wheel speed sensor to transmit a detecting signal of the second wheel speed sensor to an electronic controller, while a predetermined front section thereof is disposed inside the second cable housing; and a housing holder connecting the first housing and the second housing so that the first sensor module and the second sensor module are aligned and arranged side by side; wherein the housing holder includes a retaining portion for surrounding and retaining an outer surface of the first housing and the second housing, and an extending portion for protruding and extending upward from the retaining portion such that the retaining member for retaining the housing holder onto a chassis is coupled thereto.