Wheeled Engineering Vehicle Stabilizer Assembly for Uneven Terrain

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Solution Overview

Problem

Wheeled engineering vehicles, such as backhoe loaders, suffer from poor stability when supported by conventional support devices, particularly in uneven terrain, leading to reduced operation efficiency.

Innovation Solution

A stabilizer assembly with a first telescopic cylinder and a second stabilizer leg, which can extend or retract and rotate to provide adjustable support spans, combined with a stabilizer foot featuring multiple supporting members for different ground conditions, ensuring stable contact and minimizing deformation of telescopic cylinders.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a conventional support device is used to prop up the vehicle and lift tires off the ground, then the vehicle can be supported, but the stability of the vehicle deteriorates

Engineering Contradiction:
Improvevehicle stabilityVSAvoidsupport effectiveness
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The support device is divided into two separate stabilizer legs instead of a single support structure. Each leg independently contacts the ground, creating multiple support points that enhance vehicle stability while maintaining support functionality

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The second stabilizer leg is nested within the first stabilizer leg, with the second leg telescoping in and out of the first leg. This nested configuration allows the support device to adjust its length and positioning while maintaining a compact structure, improving both stability and adaptability to different ground conditions

Inventive Principle:
Principle #7Nested doll (Nesting)

2Adaptability or versatility

If the stabilizer leg length is fixed, then the structure is simple, but the adaptability to different ground conditions deteriorates

Engineering Contradiction:
Improveground condition adaptabilityVSAvoidstabilizer structure complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The stabilizer legs are designed with telescopic capability, allowing their length to dynamically adjust based on ground conditions. The second stabilizer leg can extend or retract relative to the first leg, enabling the device to adapt to varying terrain heights and angles while maintaining structural integrity

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The stabilizer feet are equipped with multiple supporting members (toothed members, hooked members, resilient members) that are pre-configured for different ground conditions. Before deployment, the appropriate supporting member is selected and positioned to contact the ground, ensuring optimal adaptation to the specific terrain ahead of time

Inventive Principle:
Principle #10Preliminary action

3Duration of action of stationary object

If the telescopic cylinder is exposed without protection, then the structure is simple, but the service life of the cylinder deteriorates due to deformation

Engineering Contradiction:
Improvecylinder service lifeVSAvoidstructural complexity
Core Design Contradiction:
Duration of action of stationary objectVSDevice complexity

Solution Approach 1:

The first stabilizer leg serves as a protective sleeve that surrounds and shields the second telescopic cylinder from external forces and deformations. This protective configuration prevents direct exposure of the cylinder to ground irregularities and lateral stresses, cushioning it against damage before such damage can occur

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

Solution Approach 2:

The second telescopic cylinder is nested within the hollow structure of the first stabilizer leg. This nested arrangement provides physical protection for the cylinder while allowing it to extend and retract, extending its service life by preventing deformation from external contact

Inventive Principle:
Principle #7Nested doll (Nesting)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enhances vehicle stability and operation efficiency by providing adaptable support that maintains contact with the ground, reduces cylinder deformation, and extends service life, suitable for various ground conditions.

Implementation Method 1

the device comprises at least one cushioning telescopic support that has a hydraulically movable piston, one side of which is cushioningly supported, by means of a hydraulic circuit, relative to a spring accumulator

Methodology Applied
Scientific EffectHydraulic or pneumatic pressure: Hydraulic Press

Implementation Method 2

one side of which is cushioningly supported, by means of a hydraulic circuit, relative to a spring accumulator

Methodology Applied
Scientific EffectSpring energy storage: Spring

Implementation Method 3

The stabilizer foot is provided with at least two second supporting members, and the stabilizer foot is configured to be rotatable so that one of the at least two second supporting members contacts the ground for supporting

Methodology Applied
Scientific EffectFriction: Friction

Data Source

PatentEP3951082B1Wheeled engineering vehicle capable of improving operation efficiency
Publication Date: 2025.09.17 JIANGSU XCMG CONSTRUCTION MACHINERY RESEARCH INSTITUTE LTD
  • EP3951082B1 patent drawingFigure 1~2
  • EP3951082B1 patent drawingFigure 3~4

AI summary

The present disclosure relates to a wheeled engineering vehicle for improving operation efficiency, including: a frame; a first telescopic cylinder disposed on the frame; and a stabilizer assembly connected with the first telescopic cylinder and configured to rotate relative to the frame under a drive of the first telescopic cylinder. The stabilizer assembly includes: a first stabilizer leg constructed to be of a hollow structure, of which a first end is articulated with the frame, and of which a second end is a free end; a second telescopic cylinder disposed in the first stabilizer leg; a second stabilizer leg, of which a first end in a telescoping direction is located in the first stabilizer leg and connected to the second telescopic cylinder, and of which a second end in the telescoping direction is located outside the first stabilizer leg via the second end of the first stabilizer leg, the second stabilizer leg being configured to extend or retract relative to the first stabilizer leg under a drive of the second telescopic cylinder, and the first stabilizer leg being configured to radially limit the second stabilizer leg; and a stabilizer foot connected to the second end of the second stabilizer leg and configured to be in contact with the ground to support the wheeled engineering vehicle. The first stabilizer leg, the second stabilizer leg and the stabilizer foot cooperate to support the whole vehicle, which can improve the stability of the whole vehicle.