Whipping Agent Unsaturated Fat Emulsifier Powder

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Solution Overview

Problem

Conventional whipping agents rely on high amounts of saturated fatty acids for stability and whipping properties, which are undesirable in a healthy diet, and there is a need for a formulation that maintains good whipping properties without high saturated fatty acid content, while also being able to be provided in powder form.

Innovation Solution

A whipping agent comprising at least 20% liquid fat with 50% or more unsaturated fatty acids, 3-10% protein, and 5% or more emulsifiers, where the emulsifiers are different from the protein, selected from specific types, and the fat is chosen from oils like sunflower or soybean oil, which can be spray-dried into a powder.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If high amounts of saturated fatty acids are used in whipping agents, then stability and whipping properties are improved, but healthfulness deteriorates

Engineering Contradiction:
ImprovestabilityVSAvoidhealthfulness
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The patent changes the fatty acid composition parameter from high saturated fatty acids (>90%) to high unsaturated fatty acids (at least 50%), fundamentally altering the chemical composition to improve healthfulness while maintaining functionality through compensating mechanisms

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent introduces specific emulsifiers (monoglycerides, diglycerides, polyglycerol esters) as intermediary substances that mediate between the unsaturated fat and protein components, enabling stable foam formation without requiring high saturated fatty acid content

Inventive Principle:
Principle #24Intermediary (Mediator)

2Object-affected harmful factors

If unsaturated fatty acids are used instead of saturated fatty acids, then healthfulness is improved, but whipping properties and foam stability deteriorate

Engineering Contradiction:
ImprovehealthfulnessVSAvoidwhipping properties
Core Design Contradiction:
Object-affected harmful factorsVSReliability

Solution Approach 1:

The patent creates a composite whipping agent system combining unsaturated fat (at least 20% by weight with at least 50% unsaturated fatty acid moieties), protein (3-10% by weight from specified sources), and emulsifiers (at least 5% by weight), where the synergistic interaction of components compensates for the lower natural whipping ability of unsaturated fats

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The emulsifiers act as intermediaries that enhance the whipping properties of unsaturated fats by reducing surface tension and stabilizing air-water interfaces, enabling foam formation comparable to traditional saturated fat-based systems

Inventive Principle:
Principle #24Intermediary (Mediator)

3Object-affected harmful factors

If liquid unsaturated fat is used in powder form, then healthfulness and whipping properties are improved, but manufacturing complexity increases

Engineering Contradiction:
ImprovehealthfulnessVSAvoidmanufacturing complexity
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The patent utilizes spray drying technology to induce phase transition from liquid unsaturated fat to solid powder form, enabling stable powder formulation that can be stored and handled while maintaining the functional properties of liquid unsaturated fats

Inventive Principle:
Principle #36Phase transitions

Solution Approach 2:

The patent forms a composite powder system where liquid unsaturated fat is combined with protein and emulsifier components in specific ratios, creating a stable powdered formulation that prevents fat separation and maintains functionality through the synergistic interaction of components

Inventive Principle:
Principle #40Composite materials

4Reliability

If emulsifier amount is increased to compensate for low saturated fat, then whipping properties are improved, but formulation complexity increases

Engineering Contradiction:
Improvewhipping propertiesVSAvoidformulation complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent optimizes the emulsifier concentration parameter to at least 5% by weight, which is sufficient to enable stable foam formation with unsaturated fats without requiring excessive amounts that would create formulation complexity

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The selected emulsifiers (monoglycerides, diglycerides, polyglycerol esters) perform multiple functions simultaneously: they emulsify the unsaturated fat, stabilize air-water interfaces during whipping, and prevent fat crystallization, reducing the need for additional specialized additives

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The formulation achieves good whipping properties and stability with minimal saturated fatty acids, providing a healthy alternative in powder form with excellent sensory properties and solubility in liquids, and maintains foam stability over time.

Implementation Method 1

The whipping agent is necessary in such a formulation so that it can be aerated and so that foam can be built up and so that the air bubbles in the foam are stabilized

Methodology Applied
Scientific EffectFoam: Foam

Implementation Method 2

The at least one emulsifier is different from the at least one protein, and wherein the amount of all emulsifiers present in the whipping agent is at least 5 % by weight of the whipping agent

Methodology Applied
Scientific EffectEmulsion: Emulsion

Data Source

PatentEP2337458B1A whipping agent
Publication Date: 2018.04.18 COGNIS IP MANAGEMENT GMBH
  • EP2337458B1 patent drawingFigure 1
  • EP2337458B1 patent drawingFigure 2
  • EP2337458B1 patent drawingFigure 3

AI summary

The present invention relates to a whipping agent comprising at least one fat, at least one protein and at least one emulsifier, wherein the amount of all emulsifiers present in the whipping agent is at least 0.1 % by weight of the whipping agent, and wherein the amount of unsaturated fatty acid moieties present in the fat is at least 10 % by weight of all fatty acid moieties present in the fat. Furthermore the present invention relates to an instant powder for making an instant powder dessert comprising the whipping agent, a food that comprises a foam that is obtained by whipping, wherein the foam comprises the whipping agent, a process for making the whipping agent and the use of the whipping agent for making a food that comprises a foam that is obtained by whipping.