White Infrared Optical Filter Using a Colloidal Amorphous Array

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Solution Overview

Problem

Conventional infrared-transmissive filters have low infrared regular transmittance, leading to blurred motion capture images and high costs due to the use of dielectric multi-layer films, and they often appear black, lacking design quality and exhibiting angle-dependent color variations.

Innovation Solution

An optical filter with a colloidal amorphous array of fine particles dispersed in a transparent matrix, providing high infrared regular transmittance and a white appearance, achieved by optimizing particle diameter, refractive indices, volume fraction, and distribution to suppress Bragg reflection and enhance light resistance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If a dielectric multi-layer film is used to achieve infrared transmittance, then the filter can transmit infrared rays, but the visible light reflected causes black color and poor design quality

Engineering Contradiction:
Improveinfrared transmittanceVSAvoidcolor appearance
Core Design Contradiction:
Quantity of substanceVSShape

Solution Approach 1:

The patent applies color changes by using a colloidal amorphous array that produces structural color through controlled light scattering. The fine particles are specifically designed to scatter visible light while transmitting infrared rays, transforming the filter's appearance from black to white without compromising infrared functionality. This structural color approach allows the filter to maintain its optical function while achieving desired aesthetic properties.

Inventive Principle:
Principle #32Color changes

2Quantity of substance

If a dielectric multi-layer film is used for infrared transmittance, then the filter can transmit infrared rays, but the cost increases

Engineering Contradiction:
Improveinfrared transmittanceVSAvoidmanufacturing cost
Core Design Contradiction:
Quantity of substanceVSEase of manufacture

Solution Approach 1:

The patent employs inexpensive spherical fine particles (such as silica or polystyrene) with diameters of 0.1-10 μm as the core filtering element. These particles can be mass-produced through conventional methods and dispersed in a transparent resin to form the filter. This approach replaces costly dielectric multi-layer films with a simpler, more economical particle-based system that achieves the same infrared transmittance function.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Solution Approach 2:

The patent utilizes parameter changes by controlling the size, concentration, and optical properties of the fine particles to achieve the desired infrared transmittance. By adjusting particle diameter (0.1-10 μm) and volume fraction (1-50%), the filter can be optimized for different applications without requiring complex multi-layer structures, thereby reducing manufacturing costs while maintaining performance.

Inventive Principle:
Principle #35Parameter changes

3Quantity of substance

If the filter reflects visible light to block it, then infrared transmittance is achieved, but angle-dependent color variations occur

Engineering Contradiction:
Improveinfrared transmittanceVSAvoidcolor consistency
Core Design Contradiction:
Quantity of substanceVSStability of the object's composition

Solution Approach 1:

The patent achieves homogeneity by using a colloidal amorphous array of uniformly distributed spherical particles with consistent size and optical properties. This homogeneous structure ensures that light scattering occurs uniformly in all directions, eliminating angle-dependent color variations. The random but uniform distribution of particles creates a consistent white appearance regardless of the viewing angle, while maintaining high infrared transmittance.

Inventive Principle:
Principle #33Homogeneity

4Shape

If fine particles are used to achieve white color, then design quality improves, but infrared regular transmittance may decrease

Engineering Contradiction:
Improvecolor appearanceVSAvoidinfrared regular transmittance
Core Design Contradiction:
ShapeVSQuantity of substance

Solution Approach 1:

The patent applies local quality by designing particles with specific optical properties that differ for visible and infrared light. The spherical fine particles (0.1-10 μm) are engineered to scatter visible light effectively (producing white appearance) while remaining transparent to infrared rays. This localized optical behavior at the particle level allows simultaneous achievement of white color and high infrared transmittance without compromise.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The optical filter achieves high infrared regular transmittance, maintains a white color appearance, and improves design quality by minimizing angle-dependent color variations and light resistance, while being cost-effective and suitable for various applications.

Implementation Method 1

visible light is scattered by Rayleigh scattering provided by the microscopic concaved and convexed pattern

Methodology Applied
Scientific EffectLight scattering: Scattering

Implementation Method 2

a fine-particle dispersion having an amorphous structure or a colloidal amorphous array expresses a bright structural color

Methodology Applied
Scientific EffectMie scattering: Scattering

Implementation Method 3

Conventional mainstream infrared-transmissive filters exhibit a black color to absorb visible light

Methodology Applied
Scientific EffectAbsorption: Absorption (EM radiation)

Implementation Method 4

a dielectric multi-layer film transmitting infrared rays and reflecting and transmitting visible light

Methodology Applied
Scientific EffectInterference: Interference

Data Source

PatentEP4123726B1Optical filter, method for manufacturing same, and optical module
Publication Date: 2024.12.04 NITTO DENKO CORP
  • EP4123726B1 patent drawingFigure 1~3
  • EP4123726B1 patent drawingFigure 4~5
  • EP4123726B1 patent drawingFigure 6~8

AI summary

Disclosed is an optical filter with L* measured by the SCE method being 20 or greater, wherein: the linear transmittance with respect to light with wavelengths being at least a portion of a wavelength range from 760 nm to 2000 nm is 60% or greater; and, before and after a light resistance test wherein light of a xenon arc lamp (average integrated illuminance of light with wavelengths from 300 nm to 400 nm: 120 W/m2) is shone for 300 hours, the absolute value of a change in C* measured by the SCE method using a spectroscopic colorimeter is 6 or less.