Wick Structure for Gas Dispensing Vessel Pressure Drop Reduction

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Solution Overview

Problem

Current SDS gas storage and dispensing systems face challenges with increased pressure drops and longer desorption times due to the use of stub filters, which hinder gas diffusion and prolong the adsorption and desorption processes.

Innovation Solution

The introduction of a wick structure within the storage vessel that extends from the top head to below the sorbent medium bed, reducing pressure drop and enhancing gas collection and dispensing efficiency by allowing gas to flow through a larger surface area, thereby shortening adsorption and desorption times.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a porous centered tube (stub filter) is used to prevent particulate solids from being entrained in dispensed gas, then gas filtration is improved, but pressure drop increases and gas diffusion is hindered

Engineering Contradiction:
Improvegas filtrationVSAvoidpressure drop
Core Design Contradiction:
ReliabilityVSStress or pressure

Solution Approach 1:

The single stub filter is segmented into multiple filtration zones: a wick structure extending into the sorbent bed provides initial filtration, while a secondary filter at the valve head provides final filtration. This distributed segmentation reduces the pressure burden on any single filter element while maintaining overall filtration reliability.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The wick structure acts as an intermediary element between the sorbent medium and the gas flow path. It facilitates gentle gas collection from the sorbent bed while providing preliminary filtration, mediating between the need for particulate removal and the need to minimize pressure drop before gas reaches the final filter.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If a porous centered tube (stub filter) is used to prevent particulate solids from being entrained in dispensed gas, then gas filtration is improved, but desorption time increases

Engineering Contradiction:
Improvegas filtrationVSAvoiddesorption time
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The filtration function is segmented across multiple components and time phases: the wick provides continuous gentle collection during desorption, while the secondary filter provides final filtration only at dispensing. This allows desorption to proceed rapidly through the wick's low-resistance path without particulate contamination.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The wick structure performs preliminary gas collection and filtration action during the entire desorption process before gas reaches the final filter. This preliminary action allows the main gas flow to bypass long diffusion paths while still achieving filtration, reducing overall desorption time.

Inventive Principle:
Principle #10Preliminary action

3Reliability

If a porous centered tube (stub filter) is used to prevent particulate solids from being entrained in dispensed gas, then gas filtration is improved, but adsorption time increases

Engineering Contradiction:
Improvegas filtrationVSAvoidadsorption time
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The adsorption path is segmented into a short path through the wick structure and a longer path through the sorbent bed. Gas can be adsorbed efficiently through the accessible surfaces of the wick and surrounding sorbent, eliminating the need to diffuse through the entire length of a stub filter during the adsorption charging process.

Inventive Principle:
Principle #1Segmentation

4Area of stationary object

If the wick extends to the bottom of the sorbent medium bed, then gas collection surface area is maximized, but device complexity increases

Engineering Contradiction:
Improvegas collection surface areaVSAvoidwick installation complexity
Core Design Contradiction:
Area of stationary objectVSDevice complexity

Solution Approach 1:

The wick structure serves multiple functions simultaneously: it provides gas collection surface area, acts as a filter, and serves as a structural support within the sorbent bed. This multi-functionality justifies the additional installation steps, as a single component accomplishes what would otherwise require multiple separate elements.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The wick structure significantly reduces pressure drop across the filter, enhances gas flow, and uniformly collects gas from the sorbent medium, resulting in faster desorption and recharging times compared to traditional systems.

Implementation Method 1

a wick that extends from the top head to below the head or a top surface of the bed. The wick collects the sorbable gas for discharge of the gas through the dispensing valve

Methodology Applied
Scientific EffectCapillary action: Capillary Action

Implementation Method 2

since the path length is long, diffusion from remote parts of the bed, such as from the bottom of the bed, is hindered

Methodology Applied
Scientific EffectDiffusion: Diffusion

Implementation Method 3

A solid-phase physical sorbent medium is packed into the storage and dispensing vessel at an interior gas pressure and a sorbate gas is physically introduced to be adsorbed by the solid-phase physical sorbent medium

Methodology Applied
Scientific EffectPhysical adsorption: Physisorption

Implementation Method 4

A dispensing assembly is coupled in gas flow communication with the storage and dispensing vessel and constructed and arranged to provide, exteriorly of the storage and dispensing vessel, a pressure below the interior pressure, to effect desorption of the sorbate gas from the solid-phase physical sorbent medium

Methodology Applied
Scientific EffectDesorption: Desorption

Data Source

PatentUS11692671B2Apparatus and method for dispensing gas from a storage vessel
Publication Date: 2023.07.04 NUMAT TECHNOLOGIES INC
  • US11692671B2 patent drawing
  • US11692671B2 patent drawing
  • US11692671B2 patent drawing

AI summary

An apparatus is provided for the storage and dispensing of a sorbable gas. The apparatus includes a storage and dispensing vessel constructed and arranged for containing a solid-phase physical sorbent medium having a sorbable gas adsorbed by said sorbent medium. The dispensing vessel includes a top head having a dispensing valve coupled to the vessel for discharging the sorbable gas therefrom. The dispensing valve is in fluid flow communication with a wick that extends below the upper third of the vessel top head. The wick collects the sorbable gas for discharge of the gas through the dispensing valve.