Moisture Wicking Leak Detection for Liquid-Cooled Systems

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Solution Overview

Problem

Existing leak detection solutions for liquid cooling systems in information handling systems are ineffective due to their inability to sense moisture proximity to likely leak locations, leading to corrosion and damage from undetected leaks.

Innovation Solution

A leak detection system comprising a moisture-sensitive circuit with a moisture wicking material that transports moisture to the circuit, allowing for effective detection of fluid leaks and communication of electrical signals indicative of moisture presence or absence.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If traditional leak detection cables are used, then the system has basic leak detection capability, but the form factor and location do not allow for sensing moisture in proximity to likely leak locations

Engineering Contradiction:
Improvemoisture sensing capabilityVSAvoiddetection system configuration
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

A moisture-wicking material acts as an intermediary between the liquid cooling system components and the leak detection circuit. This material transports moisture from likely leak locations to the moisture-sensitive portion of the detection circuit, enabling effective detection without requiring the circuit to be positioned directly at leak-prone areas.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The leak detection system is segmented into distinct functional components: the moisture-wicking material that collects and transports moisture, and the moisture-sensitive detection circuit that generates signals. This segmentation allows each component to be optimized independently and positioned strategically within the system.

Inventive Principle:
Principle #1Segmentation

2Temperature

If liquid cooling systems are used to cool components, then cooling efficiency is improved, but components may develop leaks over time due to vibration, thermal cycles, or aging

Engineering Contradiction:
Improvecomponent coolingVSAvoidleak-free operation
Core Design Contradiction:
TemperatureVSReliability

Solution Approach 1:

The leak detection system is installed and operational before leaks occur, continuously monitoring for moisture presence. The moisture-wicking material is pre-positioned at locations where leaks are most likely to occur, enabling early detection before significant damage happens.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The leak detection circuit provides continuous feedback about moisture presence in the liquid cooling system. When moisture is detected through the wicking material, the circuit generates an electrical signal that can trigger alerts or shutdown procedures, allowing corrective action to be taken before leaks cause substantial harm.

Inventive Principle:
Principle #23Feedback

3Device complexity

If leak detection is not implemented, then the system structure remains simple, but liquid leaks cause corrosion and damage to electrical or electronic circuitry

Engineering Contradiction:
Improvesystem structureVSAvoidcorrosion and damage to circuitry
Core Design Contradiction:
Device complexityVSObject-affected harmful factors

Solution Approach 1:

The leak detection system takes preliminary anti-action by detecting moisture presence before it can cause corrosion or damage to electrical circuitry. The moisture-wicking material intercepts leaked fluid and transports it to the detection circuit, preventing the fluid from reaching and damaging sensitive electronic components.

Inventive Principle:
Principle #9Preliminary anti-action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system significantly reduces the risk of undetected leaks by efficiently detecting moisture proximity, thereby preventing corrosion and damage to electrical or electronic circuitry.

Implementation Method 1

a moisture wicking material mechanically coupled to the leak detection circuit and configured to transport moisture within the moisture wicking material to the at least one moisture-sensitive portion of the leak detection circuit

Methodology Applied
Scientific EffectCapillary action: Capillary Action

Data Source

PatentUS11346741B2Detecting leaks in liquid-cooled information handling systems with moisture wicking material
Publication Date: 2022.05.31 DELL PROD LP
  • US11346741B2 patent drawing
  • US11346741B2 patent drawing
  • US11346741B2 patent drawing

AI summary

An information handling system may include an information handling resource, a liquid cooling system for providing cooling of the information handling resource, and a leak detection system for detecting a leak of fluid from the liquid cooling system, the leak detection system comprising a leak detection circuit having at least one moisture-sensitive portion configured to detect the presence of moisture proximate to the leak detection circuit and circuitry configured to communicate one or more electrical signals indicative of the presence or absence of moisture proximate to the leak detection circuit and a moisture wicking material mechanically coupled to the leak detection circuit and configured to transport moisture within the moisture wicking material to the at least one moisture-sensitive portion of the leak detection circuit.