Wider Flange Metal Stud for Seismic Shear Resistance

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Solution Overview

Problem

Traditional C-shaped metal wall studs in prefabricated metal buildings require more material and do not adequately address structural strength and seismic load resistance, particularly in terms of in-plane shear resistance.

Innovation Solution

A 14-gauge metal wall stud with a unique 'C'-shaped design featuring a wider flange and channel dimensions, providing increased surface area for connection and enhanced structural strength, allowing for fewer studs to be used without compromising performance, and offering improved resistance to lateral loads.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If traditional C-shaped metal studs are used, then material usage is high, but structural strength and shear resistance are insufficient

Engineering Contradiction:
Improvestructural strength and shear resistanceVSAvoidmaterial usage
Core Design Contradiction:
StrengthVSQuantity of substance

Solution Approach 1:

The patent modifies the geometric parameters of the C-shaped stud, specifically increasing the flange width from conventional dimensions to a wider flange configuration. This parameter change increases the moment of inertia and section modulus, thereby enhancing structural strength and shear resistance without requiring additional material quantity or stud count.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The invention optimizes the dimensional proportions of the stud cross-section by extending the flange width in one dimension while maintaining the channel depth. This dimensional adjustment creates a more efficient structural form that provides greater strength per unit of material, resolving the contradiction between strength requirements and material usage.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Area of stationary object

If conventional C-flange dimensions are used, then connection surface area is limited, but material usage is reduced

Engineering Contradiction:
Improveconnection surface areaVSAvoidmaterial usage
Core Design Contradiction:
Area of stationary objectVSQuantity of substance

Solution Approach 1:

The patent explicitly changes the flange width parameter from conventional C-flange dimensions to a wider flange configuration. This parameter modification directly increases the connection surface area available for attaching interior sheeting and other building components, improving connection capacity without proportionally increasing material usage.

Inventive Principle:
Principle #35Parameter changes

3Strength

If traditional stud spacing is used, then fewer studs are needed, but in-plane shear resistance is insufficient

Engineering Contradiction:
Improvein-plane shear resistanceVSAvoidstructural efficiency
Core Design Contradiction:
StrengthVSProductivity

Solution Approach 1:

The wider flange configuration changes the structural parameters of the stud, increasing its moment of inertia and shear capacity. This allows the studs to resist lateral loads and seismic forces more effectively, providing sufficient in-plane shear resistance even when spaced at wider intervals, thereby maintaining structural efficiency while reducing the total number of studs required.

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentUS11454025B2Metal stud
Publication Date: 2022.09.27 US CHEMICAL STORAGE LLC
  • US11454025B2 patent drawing
  • US11454025B2 patent drawing
  • US11454025B2 patent drawing

AI summary

A steel wall stud has a rear wall, two parallel side walls, each side wall having a front end wall that projects away from interior cavity formed by the rear and side walls.