Manufacturing Wi-Fi Access Point Control for Congestion and Interference

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Solution Overview

Problem

Wireless access points in manufacturing environments are often inaccessible due to issues like power outages, equipment malfunctions, noise pollution, and network congestion, leading to disrupted RF signal transmission and reception.

Innovation Solution

A central controller generates state vectors based on network data from wireless access points, identifies actions using a Markov decision process, determines rewards for these actions, and selectively adjusts operational characteristics to enhance network connectivity and throughput, including self-organizing, RF adjustment, and load balancing routines.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If wireless access points are deployed in manufacturing environments, then wireless communication capability is improved, but reliability deteriorates due to power outages, equipment malfunctions, noise pollution, and network congestion

Engineering Contradiction:
Improvewireless communication capabilityVSAvoidaccess point availability
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The system employs self-organizing networks where access points automatically configure themselves and adapt to environmental changes without manual intervention. The reinforcement learning model enables the network to self-optimize by learning from observed states and rewards, automatically adjusting operational characteristics to maintain reliability despite power outages, equipment malfunctions, noise pollution, or network congestion

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The patent implements dynamic adaptation through reinforcement learning, where the system continuously observes network states, evaluates actions based on rewards, and adjusts operational characteristics in real-time. This dynamic approach allows the wireless network to respond to changing conditions such as power outages, equipment failures, and interference, transforming the static network configuration into an adaptive system that maintains reliability under varying conditions

Inventive Principle:
Principle #15Dynamics

2Productivity

If manual control of wireless access points is used, then device complexity is reduced, but productivity deteriorates due to inability to rapidly adapt to environmental changes

Engineering Contradiction:
Improvenetwork adaptabilityVSAvoidcontrol system complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The system implements feedback loops where the reinforcement learning model continuously observes network states, evaluates the outcomes of actions through rewards, and adjusts operational characteristics accordingly. This feedback mechanism enables automatic adaptation to environmental changes without manual intervention, allowing the network to respond dynamically to power outages, equipment malfunctions, noise pollution, and network congestion while maintaining manageable complexity through automated decision-making

Inventive Principle:
Principle #23Feedback

3Reliability

If reinforcement learning is implemented to dynamically adjust operational characteristics, then reliability is improved, but device complexity increases

Engineering Contradiction:
Improvenetwork connectivityVSAvoidcontrol algorithm complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The reinforcement learning model operates autonomously, observing network states, selecting actions, and adjusting operational characteristics without external control. This self-service capability enables the system to maintain reliable connectivity by automatically adapting to environmental changes such as power outages, equipment failures, and interference, while the modular architecture keeps implementation complexity manageable through standardized interfaces and pre-defined action spaces

Inventive Principle:
Principle #25Self-service

Data Source

PatentUS12372948B2Controlling operational characteristics of a plurality of wireless access points of a manufacturing environment
Publication Date: 2025.07.29 FORD GLOBAL TECH LLC
  • US12372948B2 patent drawing
  • US12372948B2 patent drawing
  • US12372948B2 patent drawing

AI summary

A method for controlling one or more operational characteristics of a plurality of wireless access points of a manufacturing environment includes generating a plurality of state vectors based on network data associated with the plurality of wireless access points and identifying a set of actions from among a plurality of actions and associated with the plurality of state vectors. The method includes determining a reward for each action from among the set of actions, selecting a target action from among the set of actions based on the reward associated with each action from among the set of actions, and selectively adjusting the one or more operational characteristics of the plurality of wireless access points based on the target action.