Wind Turbine Blade Gyroscopic Damping Without Pitch Control Loss

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Solution Overview

Problem

Wind turbine blades experience damaging vibrations due to external loads like wind and gravity, leading to reduced lifespan, and existing solutions either require external energy or compromise energy production efficiency.

Innovation Solution

An actively controlled gyroscopic stabilization system is integrated into each blade, comprising a gyroscope with rotation and rigid body control axes, a flywheel, and sensors, which uses flywheel drive actuators to apply controlled torques that counteract detected vibrations, managed by a control device to suppress blade motions without affecting energy production.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If passive structural tailoring methods are used to suppress blade vibrations, then no external energy is required and the system is simpler, but the vibration suppression effectiveness is limited and cannot be dynamically adjusted

Engineering Contradiction:
Improveblade vibration suppression effectivenessVSAvoidsystem complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The gyroscopic stabilization system utilizes the kinetic energy already present in the rotating wind turbine blades themselves to generate the stabilizing gyroscopic effect. The blade's own rotation provides the spin velocity for the gyroscope, eliminating the need for external energy sources while maintaining active vibration suppression capability

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The system dynamically adjusts the gyroscopic stabilization parameters by controlling the tilt angle and spin velocity of the flywheel based on real-time vibration measurements. This allows the vibration suppression effectiveness to be adaptively optimized according to varying operating conditions without requiring complete system redesign

Inventive Principle:
Principle #35Parameter changes

2Reliability

If active vibration suppression methods with external energy input are used, then vibration suppression effectiveness is improved, but external energy is required and system complexity increases

Engineering Contradiction:
Improveblade vibration suppression effectivenessVSAvoidexternal energy requirement
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The system harvests energy from the blade's own rotation to power the gyroscopic stabilization mechanism. The flywheel is accelerated and tilted using actuators that draw power from the blade's rotational kinetic energy, making the system self-sufficient without external energy input

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The gyroscopic stabilization system is designed to be dynamically adaptive, with the flywheel's spin velocity and tilt angle continuously adjusted based on real-time vibration conditions. This dynamic operation allows the system to maintain high vibration suppression effectiveness across varying wind speeds and operating conditions

Inventive Principle:
Principle #15Dynamics

3Reliability

If pitch control modification is used to suppress vibrations, then vibration suppression is achieved, but energy production effectiveness is reduced

Engineering Contradiction:
Improveblade vibration suppressionVSAvoidenergy production effectiveness
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The vibration suppression function is separated from the pitch control function. Instead of modifying pitch control, the invention introduces an independent gyroscopic stabilization system that operates independently to counteract vibrations, allowing pitch control to remain optimized for energy production

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The gyroscopic stabilization system acts as an intermediary mechanism between the blade vibrations and the structural response. By introducing this intermediate stabilization layer, the system suppresses vibrations without interfering with the aerodynamic pitch control that maximizes energy capture

Inventive Principle:
Principle #24Intermediary (Mediator)

4Reliability

If gyroscopic stabilization system is added to each blade, then blade vibration suppression is significantly improved, but device complexity and manufacturing difficulty increase

Engineering Contradiction:
Improveblade vibration suppressionVSAvoidmanufacturing and integration difficulty
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The gyroscopic stabilization system is designed with universal components that can be integrated into existing wind turbine blade designs. The flywheel, gyroscope, and control mechanisms are configured to work with standard blade structures, reducing manufacturing complexity and facilitating ease of installation across different turbine models

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Effectively reduces blade vibrations and extends their lifespan without requiring redesign of the turbine or blades, maintaining energy production efficiency.

Implementation Method 1

Each gyroscopic stabilization system comprises a gyroscope with a rotation control axis extending in a first direction, a first rigid body control axis extending in a second direction different from the first direction, a second rigid body control axis extending in a third direction different from the first and second directions

Methodology Applied
Scientific EffectGyroscopic effect: Gyroscope

Implementation Method 2

at least one flywheel drive actuator configured to apply a controlled torque over the gyroscope

Methodology Applied
Scientific EffectTorque: Torque

Implementation Method 3

a flywheel rotatable in respect of the rotation control axis and free to move in respect of at least one of the rigid body control axes

Methodology Applied
Scientific EffectAngular momentum: Angular Momentum

Data Source

PatentUS11460002B2Blade vibration suppression system for a wind turbine and associated method
Publication Date: 2022.10.04 SIEMENS GAMESA RENEWABLE ENERGY AS
  • US11460002B2 patent drawing
  • US11460002B2 patent drawing

AI summary

A vibration suppression system and method for a wind turbine comprising blades is provided. The system comprises, for each blade, a stabilization system comprising a gyroscope with a control axis extending in a first direction, a first rigid body control axis extending in a second direction different from the first direction, a second rigid body control axis extending in a third direction different from the first and second directions and a flywheel rotatable in respect of the control axis and free to move in respect of at least one of the rigid body control axes. The stabilization system comprises an actuator to apply a torque over the gyroscope, and a respective sensor to detect the motions of each blade. The suppression system comprises a control device for controlling the actuation of the actuators according to said detections, in order to suppress unwanted motions of the blades.