Wind Turbine Control Architecture Without Ethernet Jitter

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing wind turbine control architectures face issues with data reliability due to network jitter and latency, data loss, and high maintenance and configuration complexity, particularly due to communication via Ethernet networks and the use of separate computers for data storage and control.

Innovation Solution

Integrating a turbine control portion and a turbine data storage portion within a single computer, utilizing inter-process communication and a shared memory or internal bus for data transfer, eliminating the need for an external Ethernet network and separate interface computers, and employing a time-series data storage container.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If separate computers are used for control and data storage with Ethernet network communication, then data storage capacity and control functionality are improved, but network jitter, data loss, and communication latency occur

Engineering Contradiction:
Improvedata reliabilityVSAvoidsystem complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent merges the control computer and data storage computer into a single integrated system. The control unit and data storage unit share common hardware resources including processor, memory, and storage, eliminating the need for separate computers and Ethernet network communication. This integration directly resolves the technical contradiction by removing network-related reliability issues (jitter, data loss, latency) while reducing system complexity through consolidation.

Inventive Principle:
Principle #5Merging (Combining)

2Ease of manufacture

If separate interface computer is used for data storage, then data storage functionality is improved, but maintenance cost and configuration complexity increase

Engineering Contradiction:
Improvesetup easeVSAvoidconfiguration complexity
Core Design Contradiction:
Ease of manufactureVSDevice complexity

Solution Approach 1:

The interface computer functionality is merged into the main control computer. The control unit directly accesses and manages the data storage unit through shared memory and internal communication bus, eliminating the need for a separate interface computer. This reduces configuration complexity by removing multiple permission setups and network configurations, while simplifying maintenance through a single integrated system.

Inventive Principle:
Principle #5Merging (Combining)

3Productivity

If Ethernet network is used for communication between control and storage, then data transfer capability is improved, but jitter and data loss occur

Engineering Contradiction:
Improvedata transfer speedVSAvoiddata integrity
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The patent extracts the external Ethernet network communication from the system and replaces it with internal direct memory access and shared memory communication. The control unit writes data directly to the data storage unit's memory through the system bus, eliminating network protocol overhead and network-related reliability issues. This maintains high data transfer speed while ensuring data integrity through direct memory-to-memory transfer.

Inventive Principle:
Principle #2Taking out (Extraction)

4Adaptability or versatility

If multiple computers are used for control and storage, then functional capability is improved, but initial cost and maintenance cost increase

Engineering Contradiction:
Improvefunctional capabilityVSAvoidhardware quantity
Core Design Contradiction:
Adaptability or versatilityVSQuantity of substance

Solution Approach 1:

The patent combines multiple separate computers (control computer, interface computer, data storage computer) into a single integrated control system. The control unit, data storage unit, and interface functionality are all implemented within one computer system, reducing hardware quantity while maintaining full functional capability through software-based separation of functions. This directly reduces both initial investment costs and lifetime maintenance costs.

Inventive Principle:
Principle #5Merging (Combining)

Data Source

PatentEP4014124B1Wind turbine control architecture
Publication Date: 2025.12.31 SIEMENS GAMESA RENEWABLE ENERGY AS
  • EP4014124B1 patent drawingFigure 1
  • EP4014124B1 patent drawingFigure 2~3

AI summary

It is described a wind turbine control architecture (100), comprising a turbine control portion (10) which is configured to control at least one component of a wind turbine (1), and a turbine data storage portion (11) which is configured to store a data storage container (12) therein. The turbine control portion (10) and the turbine data storage portion (11) communicate with each other via an inter-process communication (13).