Wind Farm Load Control Using Site-Specific Flow Field Modeling

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Solution Overview

Problem

Current wind farm design fails to account for site-specific turbine loads influenced by terrain and atmospheric conditions, leading to high component failure rates due to inadequate understanding and measurement of wind flow quality, which is costly and labor-intensive.

Innovation Solution

A method to compute farm-level flow fields and local loads using existing turbine sensors, allowing for the derivation of site-specific loads and flow quality, without the need for additional measurements, by collating data from all turbines and using it to modify control strategies for extended turbine life, increased energy production, and reduced operational costs.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If strain gauges are attached to turbines for loads measurement, then measurement precision is improved, but device complexity and cost increase significantly

Engineering Contradiction:
Improveloads measurement precisionVSAvoidmeasurement system complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent uses existing anemometer measurements as a proxy or copy to infer loads, rather than directly measuring loads with strain gauges. By creating a correlation model between wind speed measurements and actual loads, the system achieves load estimation without physical load sensors, thereby reducing complexity while maintaining useful measurement precision

Inventive Principle:
Principle #26Copying

Solution Approach 2:

The patent replaces the mechanical strain gauge measurement system with a computational approach using existing wind speed sensors and flow field models. Instead of mechanically measuring loads through strain gauges, the system uses aerodynamic models and wind field data to calculate estimated loads, substituting mechanical measurement with computational analysis

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Measurement precision

If strain gauges are attached to turbines for loads measurement, then measurement precision is improved, but labor intensity and cost increase

Engineering Contradiction:
Improveloads measurement precisionVSAvoidmeasurement campaign ease
Core Design Contradiction:
Measurement precisionVSEase of manufacture

Solution Approach 1:

The patent uses existing anemometer measurements as a proxy to infer loads, avoiding the need for physical installation of strain gauges. This copying approach allows load estimation using already-deployed sensors, eliminating the labor-intensive measurement campaigns required for strain gauge installation while maintaining useful measurement precision

Inventive Principle:
Principle #26Copying

Solution Approach 2:

The system uses the wind turbine's own existing sensors (anemometers) to generate load information, making the turbine self-sufficient for load monitoring. This eliminates the need for external measurement campaigns and specialized installation teams, significantly improving ease of manufacture and deployment

Inventive Principle:
Principle #25Self-service

3Device complexity

If only one or two turbines are instrumented for loads measurement, then cost is reduced, but measurement coverage and reliability decrease

Engineering Contradiction:
Improvemeasurement system complexityVSAvoidfarm level loads understanding
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The patent merges data from multiple turbines' existing anemometers to create a comprehensive farm-level flow field model. By combining wind speed measurements from numerous turbines across the farm, the system achieves complete farm-level coverage and improved reliability, eliminating the limitation of single-turbine or limited-turbine instrumentation

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent makes the existing anemometer network serve multiple functions: not only yaw control but also farm-level flow field characterization and load estimation for all turbines. This multi-functionality allows the same sensor infrastructure to provide both operational control and research/monitoring capabilities across the entire farm, improving reliability without additional instrumentation

Inventive Principle:
Principle #6Universality (Multi-functionality)

4Device complexity

If anemometer data alone is used, then device complexity is reduced, but flow quality assessment capability is insufficient

Engineering Contradiction:
Improvemeasurement system complexityVSAvoidflow quality measurement precision
Core Design Contradiction:
Device complexityVSMeasurement precision

Solution Approach 1:

The patent introduces a flow field model as an intermediary between raw anemometer data and flow quality assessment. The model processes and interprets the simple wind speed measurements, extracting flow quality characteristics that are not directly observable from single-point anemometer readings, thereby enhancing measurement precision without adding complex sensors

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent transitions from single-point anemometer measurements to a distributed three-dimensional flow field representation by combining data from multiple turbines at different locations and heights. This dimensional expansion allows assessment of flow quality across the entire rotor disc area and throughout the farm, providing comprehensive flow quality evaluation using only existing sensors

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Data Source

PatentEP3559448B1Wind turbine farm level loads management control
Publication Date: 2022.07.06 ROMAX TECHNOLOGY LIMITED
  • EP3559448B1 patent drawingFigure 1~2
  • EP3559448B1 patent drawingFigure 3
  • EP3559448B1 patent drawingFigure 4

AI summary

A method for controlling wind turbine farm level loads by control strategy through site-specific topology effects. The method involves the steps of: providing wind velocity data from wind sensors mounted on the wind turbines, the velocity data comprising wind speed and wind direction; providing wind velocity data from one or more reference sensors, the velocity data comprising wind speed and wind direction; binning the wind data according to wind speed and wind direction; identifying wind turbines in which the velocity data deviates from the reference; and calculating modified loads acting on the wind turbines where the velocity data deviates from the reference; whereby the control strategy and/or maintenance activities are revised. A method for extending (or reducing) life of a wind turbine, altering performance (increased Annual Energy Production, AEP) (operational), or reducing cost through structural material reduction (design) is further disclosed. The approach can be used for scheduling maintenance for wind turbines in a wind farm.