Wind Instrument Footjoint and Bore Design for Intonation

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Solution Overview

Problem

Traditional flutes and piccolos face intonation issues in the upper registers and require unnecessary key presses in the third octave due to the traditional footjoint design, where low B is always open, and the bore design does not adequately match intonation across octaves.

Innovation Solution

A footjoint section where low B is normally closed and only opened for low C, combined with a tapered bore in both the body and headjoint sections to improve tone quality and intonation match across octaves, allowing easier playing by eliminating the need to press the low B key in the third octave.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If the low B key is kept open in traditional footjoint design, then the instrument can play low B notes, but the tone quality in the third octave deteriorates and playing becomes more difficult

Engineering Contradiction:
Improveease of playing third octave notesVSAvoidtone quality in third octave
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The low B key is made dynamic by introducing a low B key lever that can switch between two positions: normally closed for third octave notes, and opened only when low B is required. This dynamic switching mechanism allows the key to adapt its state based on the musical context, resolving the contradiction between maintaining good third octave tone (normally closed) and playing low B notes (opened).

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The low B key lever is configured to automatically close the low B key in advance before third octave notes are played, eliminating the need for the player to manually keep the key closed. The lever mechanism preliminarily sets the key to the closed position, and only opens it when low B is actually needed, thereby improving ease of operation while maintaining tone quality.

Inventive Principle:
Principle #10Preliminary action

2Manufacturing precision

If a straight bore is used in the body, then manufacturing is simpler, but intonation in the upper registers deteriorates

Engineering Contradiction:
Improvebore straightnessVSAvoidintonation accuracy
Core Design Contradiction:
Manufacturing precisionVSMeasurement precision

Solution Approach 1:

The bore is segmented into two distinct sections: a straight bore section in the body and a tapered bore section in the headjoint. This segmentation allows each section to serve its specific function - the straight body bore simplifies manufacturing while the tapered headjoint bore corrects upper register intonation, resolving the contradiction between manufacturing simplicity and intonation accuracy.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different bore qualities are applied to different parts of the instrument. The body has a straight bore for manufacturing simplicity, while the headjoint has a tapered bore for intonation correction. This local differentiation of bore quality allows each section to optimize for its specific requirements without compromising the other.

Inventive Principle:
Principle #3Local quality

3Measurement precision

If a tapered bore is used in the headjoint only, then upper register intonation improves, but intonation match between octaves is insufficient

Engineering Contradiction:
Improveupper register intonationVSAvoidintonation match between octaves
Core Design Contradiction:
Measurement precisionVSReliability

Solution Approach 1:

The bore is segmented into a straight body section and a tapered headjoint section, with the taper extending through the footjoint. This segmentation creates a progressive bore configuration that maintains the benefits of the tapered headjoint for upper register intonation while adding the tapered footjoint section to improve overall intonation matching between octaves.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The bore diameter parameter is changed progressively along the length of the instrument. The body maintains a relatively straight bore, the headjoint introduces a taper, and the footjoint continues the taper. This gradual parameter change optimizes the acoustic properties for intonation matching across all octaves while preserving upper register intonation correction.

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentUS7439428B1Wind instruments
Publication Date: 2008.10.21 NAGAHARA KANICHI
  • US7439428B1 patent drawing
  • US7439428B1 patent drawing
  • US7439428B1 patent drawing

AI summary

An improved wind instrument incorporating several innovative design features that collectively enhance the sound and playability of a wind instrument including a footjoint section in which low B is normally closed and is opened only when low C is sounded. Additional improvements include the tone of the instrument in the third octave, especially high G#, high F# high B and high C and the introduction of a low B key that does not have to be pressed for notes in the third octave. Finally, a wind instrument with a tapered bore in the body combined with a tapered bore in the headjoint to improve the intonation match between octaves even more than is possible with a tapered headjoint alone.