Electronic Wind Instrument Moisture Infiltration Prevention

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Moisture from exhaled breath can infiltrate the internal space of electronic wind instruments through through-holes for operation pieces, potentially causing malfunctions or failures in the electronic components.

Innovation Solution

The design incorporates grooves and protrusions around the through-holes on the instrument's outer surface, which redirect and trap moisture, preventing it from entering the internal space, and the shaft parts are made of self-lubricating materials for smooth operation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If a through-hole is provided for the operation piece, then the operation piece can be inserted and operated, but moisture can infiltrate the internal space causing component failures

Engineering Contradiction:
Improveoperation piece insertionVSAvoidelectronic component protection
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The through-hole structure is segmented by adding grooves that divide the hole into multiple sections. The groove creates a stepped structure with an outer wall, inner wall, and groove bottom, which segments the moisture flow path and prevents direct infiltration to the electronic component

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The groove structure acts as an intermediary element between the through-hole opening and the electronic component. It intercepts moisture condensing on the outer surface and redirects it away from the internal space, serving as a protective mediator

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If grooves are added around the through-hole, then moisture infiltration is prevented, but the device structure becomes more complex

Engineering Contradiction:
Improveelectronic component protectionVSAvoidthrough-hole structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The groove structure is merged with the existing through-hole rather than being a separate component. The groove is formed as an integral part of the instrument body structure, combining the hole and groove into a single molded feature that reduces overall device complexity

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The groove creates a thin-film-like barrier structure that redirects moisture without requiring thick protective layers or complex sealing mechanisms. The groove walls form a thin protective barrier that is effective yet structurally simple

Inventive Principle:
Principle #30Flexible shells and thin films

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution effectively impedes moisture infiltration, reducing the risk of component malfunctions and failures, while allowing for smooth operation of the instrument's keys, and does not require additional waterproofing or discharge passages.

Implementation Method 1

moisture in the exhaled breath of the performer that has condensed on the outer surface of the instrument body

Methodology Applied
Scientific EffectCondensation: Condensation

Implementation Method 2

the shaft parts are made of self-lubricating materials for smooth operation

Methodology Applied
Scientific EffectLubrication: Lubrication

Data Source

PatentUS11715448B2Electronic wind instrument and method for manufacturing electronic wind instrument
Publication Date: 2023.08.01 ROLAND CORP
  • US11715448B2 patent drawing
  • US11715448B2 patent drawing
  • US11715448B2 patent drawing

AI summary

The electronic wind instrument (1) includes an instrument body (10) in which a through-hole leading into an internal space (11) opens on an outer surface (12), an operation piece (20) attached to the instrument body (10) at a position of a through-hole (14) and pushed down toward the internal space (11), and an electronic component disposed in the internal space (11). The electronic component includes a push-down sensor (6) that detects that the operation piece (20) is being pushed down, and the outer surface (12) of the instrument body (10) comprises an outer wall (16a) that is provided around the through-hole (14) and that faces toward the through-hole (14), an inner wall (16b) that is provided nearer to the through-hole (14) than the outer wall (16a) and that faces toward the outer wall (16a), and a groove bottom (16c) connecting the outer wall (16a) and the inner wall (16b) together.