Wind Turbine Power Transfer With External AC-DC Conversion for Hydrogen

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Solution Overview

Problem

Existing hydrogen production systems face inefficiencies and high costs due to the need for multiple frequency and voltage conversions when integrating wind turbine power with the electrical grid, especially when power production exceeds demand or grid capacity.

Innovation Solution

A system that transports electrical power from a wind turbine to a hydrogen production system using an AC section operating at variable frequency, bypassing the need for AC-to-AC conversion and incorporating an AC-to-DC converter outside the turbine, allowing direct power transfer to the hydrogen production facility.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If multiple frequency and voltage conversion steps are used to meet grid requirements, then electrical power can be fed into the power grid, but conversion losses increase and system complexity increases

Engineering Contradiction:
Improvegrid complianceVSAvoidconversion losses
Core Design Contradiction:
ReliabilityVSLoss of energy

Solution Approach 1:

The invention extracts the AC-to-DC conversion function from the wind turbine itself and places it at the hydrogen production facility. This removes the need for multiple conversion steps within the turbine, reducing conversion losses while maintaining grid compliance capabilities when needed.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The power transport system is segmented into an AC section (from generator to AC-DC converter) and a DC section (from AC-DC converter to hydrogen production system). This segmentation allows the AC section to operate at variable frequency without requiring conversion, reducing energy losses.

Inventive Principle:
Principle #1Segmentation

2Reliability

If multiple frequency and voltage conversion steps are used to meet grid requirements, then electrical power can be fed into the power grid, but device complexity increases

Engineering Contradiction:
Improvegrid complianceVSAvoidpower conversion system complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The complex AC-to-DC conversion infrastructure is extracted from the wind turbine and relocated to the hydrogen production facility. This simplifies the wind turbine system while maintaining the capability to deliver power to the grid when required.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

Instead of converting power at the source (wind turbine) to match grid requirements, the system inverts the approach by transporting power in its original AC variable frequency form and converting to DC only at the point of use (hydrogen production facility), simplifying the overall system architecture.

Inventive Principle:
Principle #13The other way round (Inversion)

3Ease of operation

If AC-to-DC converter is integrated inside the wind turbine, then power conversion can be performed locally, but investment costs and system complexity increase

Engineering Contradiction:
Improvelocal power conversionVSAvoidinvestment costs
Core Design Contradiction:
Ease of operationVSEase of manufacture

Solution Approach 1:

The AC-to-DC converter is extracted from the wind turbine and relocated to the hydrogen production facility. This reduces the complexity and cost of the wind turbine system while maintaining the essential power conversion function where it is most needed.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The power conversion function is merged with the hydrogen production facility infrastructure rather than being a separate component at the wind turbine. This consolidates resources and reduces overall system costs.

Inventive Principle:
Principle #5Merging (Combining)

4Productivity

If variable speed operation is used to reduce structural loads, then wind turbine efficiency improves, but the need for full converter topologies increases conversion losses

Engineering Contradiction:
Improvewind turbine efficiencyVSAvoidconverter losses
Core Design Contradiction:
ProductivityVSLoss of energy

Solution Approach 1:

The AC-to-DC conversion function is extracted from the wind turbine, allowing variable speed operation without requiring full converter topologies. This maintains wind turbine efficiency while eliminating the associated conversion losses.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The system changes the operating parameters by allowing the AC section to operate at variable frequency directly from the generator, eliminating the need for fixed-frequency conversion and reducing energy losses in the process.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach reduces conversion losses, lowers investment costs, and enhances efficiency by eliminating the need for additional power converters, enabling flexible operation with different generator types and frequencies, and facilitating centralized hydrogen production.

Implementation Method 1

The electrical power transport system comprises an AC (alternating current) section coupled to the generator, a DC (direct current) section coupled to the hydrogen production system, and an AC to DC converter coupled between the AC section and the DC section

Methodology Applied
Scientific EffectAC to DC conversion:

Data Source

PatentEP4381580B1System and method for providing electrical power from a wind turbine to a hydrogen production system
Publication Date: 2025.10.08 SIEMENS GAMESA RENEWABLE ENERGY AS
  • EP4381580B1 patent drawingFigure 1
  • EP4381580B1 patent drawingFigure 2
  • EP4381580B1 patent drawingFigure 3

AI summary

A system configured to provide electrical power from a wind turbine (201) to a hydrogen production system (60) is provided. The system (100) comprises at least one electrical power transport system (10), wherein the electrical power transport system (10) is associated with the wind turbine (201) and provides an electrical power transport path configured to transport electrical power from a generator (70) of the associated wind turbine (201) to the hydrogen production system (60). The electrical power transport system (10) comprises an AC section (20) coupled to the generator (70); a DC section (40) coupled to the hydrogen production system (60); and an AC to DC converter (30) coupled between the AC section (20) and the DC section (40). The AC to DC converter (30) is arranged outside the wind turbine (201). The AC section (20) of the electrical power transport system (10) is configured to operate at variable AC frequency.