Wind Tower Segments Braced by Tension Wires

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Solution Overview

Problem

Existing wind energy plant tower arrangements require a large number of tower segments and tensioning means, leading to high material usage and costs, while compromising static stability.

Innovation Solution

A tower arrangement using a minimal number of tower segments, with the uppermost segment as a steel element, braced to a concrete foundation via tension or traction wires, reducing the need for fastening means and maintaining good static properties.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If a large number of tower segments and tensioning means are used, then the tower has good static properties, but material usage and costs increase significantly

Engineering Contradiction:
Improvestatic propertiesVSAvoidmaterial usage
Core Design Contradiction:
StrengthVSQuantity of substance

Solution Approach 1:

The tower is divided into a minimal number of segments (first tower segment on foundation, second tower segment above it) rather than using many small segments. This segmentation approach maintains structural integrity while reducing the total number of components and material usage.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The first and second tower segments are merged into a closely connected structure with minimal spacing. The tensioning wires brace both segments together with the foundation, creating a unified load-bearing system that reduces overall material requirements while maintaining static properties.

Inventive Principle:
Principle #5Merging (Combining)

2Strength

If a large number of tensioning means are used, then the tower has good static properties, but device complexity and construction costs increase

Engineering Contradiction:
Improvestatic propertiesVSAvoidnumber of connecting elements
Core Design Contradiction:
StrengthVSDevice complexity

Solution Approach 1:

Multiple tensioning functions are merged into a minimal set of tensioning wires that brace both tower segments together with the foundation. This combined bracing system reduces the number of individual connecting elements while maintaining adequate static properties.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The tensioning wires serve multiple functions simultaneously: they brace the first tower segment with the foundation, brace the second tower segment with the foundation, and connect the two tower segments to each other. This multi-functionality reduces the total number of connecting elements needed.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Reliability

If tower segments are braced together with many connecting elements, then structural integrity is maintained, but manufacturing and construction costs increase

Engineering Contradiction:
Improvestructural integrityVSAvoidconstruction costs
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The tower uses a minimal segmentation approach with only two main tower segments, reducing the number of connections required compared to designs with many segments. This maintains structural integrity through fewer, more substantial connecting elements.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The design changes the parameters of the connecting elements by using tensioning wires instead of traditional rigid bracing. This parameter change allows for simpler, more cost-effective construction while maintaining the required structural integrity through tensile bracing.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration minimizes material usage and costs while maintaining sufficient static stability for supporting a wind energy plant nacelle, with fewer tensioning wires distributing loads evenly, thus enhancing structural integrity and reducing construction expenses.

Implementation Method 1

a number of tension or traction wires braces the concrete foundation with the head flange of the uppermost tower segment under tensile strain

Methodology Applied
Scientific EffectTensile strain: Tension

Data Source

PatentUS10704220B2Arrangement with a concrete foundation and a tower and a method for erecting a tower
Publication Date: 2020.07.07 WOBBEN PROPERTIES GMBH
  • US10704220B2 patent drawing
  • US10704220B2 patent drawing
  • US10704220B2 patent drawing

AI summary

An arrangement with a concrete foundation and a tower for supporting a nacelle of a wind energy plant wherein the tower comprises a number of tower segments which are arranged along a tower axis and at least an uppermost tower segment comprises a head flange and a foot flange, wherein an uppermost tower segment of the number of tower segments is formed as a steel element; and a number of tension or traction wires braces the concrete foundation with the head flange of the uppermost tower segment under tensile stress. A method for erecting a tower for supporting a nacelle of a wind energy plant and to a wind energy plant comprising an arrangement according to the present embodiments.